On-site Oil Analysis Service

We bring laboratory testing and expertise to you

Oil analysis is a lifeblood test for equipment. Now available at your plant!

Achieve these goals: Early detection of abnormal wear Ensure your current lubricant in-service and in storage are at the correct type and in optimum condition Improve equipment reliability and productivity Reduce total maintenance cost

Using world established equipment, correlated with ASTM and/or IP to ensure result accuracy and repeatability

ABC Manufacturing Sdn. Bhd.

Petaling Jaya, Malaysia

ABC

ONSITE OIL ANALYSIS REPORT

UNIT ID COMPONENT OIL BRAND NAME OIL QUANTITY, Litre PRESS MACHINE NO.3 HYDRAULIC POWER UNIT SHELL TELLUS 46 800 DIAGNOSIS (Latest Sample) SAMPLE STATUS

MONITOR
SAMPLE PICTURE

This sample is given MONITOR status. Water con tent is HIGH. Viscosity and Acid Number has increased, most probably due to water present. Particle patch analysis shows NORMAL c ondition.

RECOMMENDATION & NEXT STEP

Inspect water ingression source. Possible source(s) are underperformed air breather cap, water based cooling system or damaged cylinder dust seal. Resample at half sampling interval for trending purpose.

PATCH TEST

ANALYSIS RESULTS
Lab Number Sample Rating Date Tested Date Sample Taken Date of last oil change Top-up since oil change, l Operating hours since oil change, hrs Total operating hours, hrs Oil change Filter change OIL CONDITION Kinematic Viscosity @ 40C, cSt Acid Number, mg KOH/g CONTAMINATION Water in oil, ppm WEAR Ferrous Concentration, ppm PSA/1103/N PSA/1103/1 PSA/1106/1 PSA/1108/1 NORMAL NORMAL MONITOR 02.03.2011 02.03.2011 01.03.2011 01.03.2011 05.06.2009 5760 N Y 46.2 0.50 <100 <10 Clear 46.8 0.52 <100 <10 Clear 02.05.2011 01.05.2011 05.06.2009 7920 N Y 46.7 0.54 <100 <10 Clear 02.08.2011 01.08.2011 05.06.2009 10080 N Y 50.8 0.70 450 30 Cloudy

APPEARANCE
Visual

TEST DONE BY:

DIAGNOSIS DONE BY:

VERIFIED BY:

Name: Position:

Easy to read report format: Inclusive of diagnostic report, recommended action and overall sample status: NORMAL MONITOR or CRITICAL

We also provide:
Program Review
Identify trends in the following program information to set a course of action. Our field service engineers will review where your fluid analysis program is, learn where you want it to be and help you identify what it will take to get you there.

Equipment List Management

Increase the value of laboratory maintenance recommendations. We can help you organize and document an accurate and complete list of the equipment you need to test and develop an effective sampling schedule.

Program Assessments
Affect change in maintenance strategies to improve the bottom line. We can assess your current program and provide practical recommendations for affecting change in your daily maintenance practices that has a positive impact on your bottom line.

Program Management
Effectively manage fluid analysis data to maximize ROI. We can even provide an on-site program manager to monitor every aspect of your fluid analysis program so that you minimize maintenance costs as you maximize asset reliability.

Fluid Analysis Training - Public Classes

Whether you're just venturing into the world of fluid analysis or you've been managing a program for years, our training will give you a better understanding of fluid testing and management and the importance of doing it well.

Email: onsite.services@kittiwake.com