Training Manual

STR-DA5000ES

A/V Receiver with Digital Amplifier Technology

Models: STR-DA5000ES STR-DA3000ES STR-DA2000ES

Diagnostics and Troubleshooting Course: A-126

Table of Contents
A-126 Introduction .................................................. 1
Digital Amplifier Technology ..........................................................1 Overall Video Block .......................................................................32 Video Section Troubleshooting ....................................................33 Troubleshooting ..............................................................................22 Internal Pattern Generator .............................................................27

1. Overall Block Diagram ....................................... 2 2. Power Supply (Switching Regulator).............. 5

Overview ..........................................................................................5 Switching Regulator ........................................................................5 Troubleshooting Procedures .........................................................7 Testing Switching Regulator Unloaded .........................................9 Testing REG Board ........................................................................12

5. Protection Circuits ............................................. 41

Overview .........................................................................................41 Excessive Output Amplifier Current (Error 11) ............................41 Regulator and Output Amplifier Temperature Protection Circuits (Error 12 and Error 13) ..................................................................42 Output Amplifier DC Detection Circuit (Error 21) .......................43 Output Amplifier B+ Detection Circuit (Error 22) ........................44

3. Analog & Digital Audio System ........................ 14

Overview .........................................................................................14 Overall Audio Block Diagram .......................................................16 Troubleshooting Tips Per Board ..................................................18 Entering Diagnostics Mode ..........................................................16

6. System Control .................................................. 46

Overall Block ..................................................................................46 Troubleshooting ..............................................................................47

4. Video Processing System ............................... 32

Overview .........................................................................................32

Appendix A ................................................................i

A-126 - Introduction

A-126 - Introduction
This manual covers troubleshooting procedures for the new ES series AV receivers. The STR-5000ES, 3000ES and 2000ES are the first Sony AV receivers to take advantage of the Digital Amplifier technology. The troubleshooting methodology used in this manual is in the sequence of symptom acknowledgment to board level diagnosis to component level repair. Keeping this sequence in mind as you read through the training will result in effective and efficient troubleshooting. Because of the increase in digital media and communications, the consumer electronics market is moving quickly towards minimization and sleeker audio equipment. These trends indicate that the market is ready for completely digital audio systems, an audio system that can take a digital input signal all the way to the speaker without ever converting it to analog. An example of this is Sonys ES series AV receivers, which are covered in this manual.

Digital Amplifier Technology

The STR-5000ES, 3000ES and 2000ES series AV receivers incorporate state of the art Digital Amplifier technology on all output channels. Although Digital Amplifiers have been around for decades, it is only recently that the technology was possible in consumer home audio component designs. What made it possible are the advancements in Digital Signal Processor (DSP), Large Scale Integration (LSI) and fast Switching Output Transistor technologies. Benefits of Digital Amplifier Technology: Elimination of any Crossover Distortions through the use of PWM signals and Low-pass filtering processes. Substantial Heat Reduction due to the fact that the output transistors are only used for switching; they do not perform any output signal shaping processes (analog output transistors perform signal shaping). All signal shaping is performed by the low-pass filter. This also reduces thermal distortion caused by the heating and cooling sequences of the output transistors as they are driven by the audio signal. The substantial heat reduction also enables a Simpler Chassis Design. The output transistor heat sinkers are greatly reduced; there is no need for cooling fans; the isolation of the output transistors to the rear or side of the chassis is no longer necessary.

1. Overall Block Diagram

Chapter 1 - Overall Block Diagram

The following overall block diagram provides a high-level and simplified view of the complete system found in the STR-DA5000ES, 3000ES and 2000ES AV Receivers. The diagram is based on the STR-DA5000ES but can also be applied to the 3000ES and 2000ES with small layout differences. For example, the 3000ES has no 3rd Zone and the 2000ES has no Zones and no Pre-Out. The block diagram provides the technician with the simplified layout of the major audio, video and control signal paths, as well as how they are routed through the various boards in the system. When troubleshooting, use the overall block to diagnose a problem to a particular area or board, and then use the more detailed diagrams in this training manual to drill down further in that area or on that board to find the defective component. Following Fig.1-1 is a brief description of the function of the PCBs in the overall block.

1. Overall Block Diagram

DIGITAL (OPTICAL) THERMISTOR AUDIO INPUTS BOARD

TUNER AUDIO

SWITCHING REGULATOR BOARD

DC SUPPLIES

ANALOG OUTPUTS 2ND & 3RD ZONES

CONTROL

2CH & MULTI-CH ANALOG AUDIO INPUTS

AUDIO BOARD
AUDIO

MULTI-CH ANALOG SURROUND 2CH L/R ANALOG

DIGITAL ANALOG A/D SUB SURROUND BOARD 2CH

FEED THRU

DIGITAL BOARD (MAIN & SUB MICRO #1)

REG BOARD

ANALOG AUDIO

PRE-OUT BOARD

ANALOG SURROUND OUT

CONTROL

S-VIDEO INPUT

FEED THRU FOR PRE-OUT AUDIO CONTROL FL DRIVE

MULTI AUDIO AUDIO

TUNER

VIDEO 3 VIDEO BOARD

S-VIDEO BOARD
VIDEO (RS232) CONTROL

2 CH MULTI AUDIO

CIS BOARD

D-AMP (SUB MICRO AUDIO SPEAKER #2) OUTPUTS

HP BRD Headphone

FL BOARD
CONTROL

CONTROL

VIDEO INPUTS

VIDEO BOARD

CONTROL

VIDEO OUTPUTS

POWER SW BOARD

FUNCTION

JOG

VOL

KEY

POWER SW SUB BRD.

FIGURE 1-1 - STR-DA500ES OVERALL BLOCK

A126.1-1

6/15/04

1. Overall Block Diagram

SWITCHING REGULATOR BOARD: The Switching Regulator board provides the Main and Standby switch-mode power supply circuits. The voltages produce by the switching regulator include 33V to 68V for output stages, +/-12V, -9V. Also located on this board are the AC Relay RY001 and the regulator ICs for V+12V and V-9V (as labeled on the schematic). NOTE: This board is replaced as one complete assembly. AUDIO BOARD: 2 Channel and Multi-Channel input selection are the main functions performed on the Audio board. The processing and output for the 2nd Zone is also located on this board, along with the 2 Channel analog output jacks (including MD/DAT, TAPE, V1 and V2). ANALOG SUB BOARD: This board contains eight amplifiers for all the multi-channel analog signals before they are applied to the Digital board to be A/D converted. NOTE: The 2 Channel signals do pass through this board, but no processing is performed. DIGITAL BOARD: The two DSPs located on the digital board perform all processing for the various sound fields. The Main and one of the Sub (IC2701) Microprocessors are also located on the digital board. All optical digital input jacks are mounted directly to the digital board. D-AMP BOARD: The D-Amp board is the digital amplifier. On this board are the PCM/PWM processor ICs, which convert the PCM signal into a PWM signal. The PWM signal drives a digital amplifier IC, booster/ switching transistors and associated low-pass filter (all located on the DAmp board). The resulting analog audio signal then leaves the D-Amp board to drive the speakers. Also located on this board is the other Sub Microprocessor (IC1800). The Sub Microprocessor performs the direct control of all the PCM/PWM processors, the supply voltage to the power amplifier output stages for volume control, and also the monitoring of the Over-Current and Voltage protection circuits. REG BOARD: As the name implies, on this board are mounted the +/- 5V, +/-10V, +3.3V and +9V regulators. Also located on this board are some of the switching circuits for the volume control and the D/A converter, which feeds the Pre-Out board. to the video board. This board also performs all video signal processing, producing Y/C signal from a Composite signal and Y/B-Y/R-Y component signal from a Y/C signal. OSD/Video output switching is performed on the Video board. The switching relays (RY3304, 3303, 3305, 3306) for selecting Component DVD or TV IN, and the switching relays (RY3301, 3302) for selecting internally produce or external component signals for component output are all located on the Video board. S-VIDEO BOARD: This board includes the switching ICs for all the SVideo inputs. The S-Video inputs jacks are mounted directly to this board. VIDEO 3 BOARD: Mounted to this board are the S-Video, Digital Optical, Composite and L/R analog audio front input jacks. CIS BOARD: The CIS board provides the interface for the Control-S, Trigger Out and IR Remote connections on the rear of the unit. The front IR sensor also comes into this board; a selector IC switches between front and rear remote IR sensors. FL BOARD: This is the display board with fluorescent tube and drive circuitry. The front IR Sensor is also located on this board. NOTE: All front panel board control signals feed through the FL board. FUNCTION BOARD: The rotary Input Selector control is mounted on this board. JOG BOARD: The Bass, Treble, Main Menu, Menu and +/- controls are mounted on this board. VOL. BOARD: The Master Volume control is mounted on this board. KEY BOARD: The Music, Movie, A.F.D and 2CH buttons are mounted on this board. POWER SW BOARD: The IR Transmitter LEDs and drive transistors are located on this board. NOTE: The Power Switch signal does pass through this board.

POWER SW SUB BOARD: The Main Power Switch is mounted on this PRE-OUT BOARD: The Pre-Out board performs the tone/electrical volume board. and line amplification for all the Pre-Outs, including the Sub-Woofer output. THERMISTOR BOARD: This is the small PCB and temperature sensor VIDEO BOARD: The Video board provides all composite video input mounted to the regulators heat sink on the REG board. switching. All composite video input and output jacks are mounted directly TUNER: AM/FM demodulator.

2. Power Supply (Switching Regulator)

Chapter 2 - Power Supply (Switching Regulator)

Overview
This section provides a troubleshooting procedure with the following goals This chapter covers the power supply section of the AV receiver, which in mind. consists of the Switching Regulator and the Regulator board (or REG To determine if: board). As the names imply, the Switching Regulator provides all the 1) The Switching Regulator itself has failed. switch-mode power supply circuitry and the AC Relay. The REG board 2) The Switching Regulator is being turned ON. contains all voltage regulators except for three (+12V, -12V and 9V), which are located on the Switching Regulator board. 3) There is an excessive load on the Switching Regulator when in service.

Switching Regulator

NOTE: The Power Supply or Switching Regulator board is not component level repairable. The board is replaced as complete assembly.

2. Power Supply (Switching Regulator)

REG BOARD
V+B V+5V Q908 DISCHARGE Q909 TEMP (P) VOL-DC AMP IC903 + +B SWITCH Q904 D101 RECT SWITCHING REGULATOR IC001 D002 RECT

D102

SWITCHING Q001, 002

5 6

OUT VCC FB
2

CS GNS

8 4

TH002

VOL-DC

BUFFER Q905, 906

ISOLATOR PC002 Q003 ISOLATOR PC004

SWITCHING REGULATOR BOARD

VOL-SW

VOL-SW
3

+ ERROR AMP OC103

DRIVER Q101, 102 ISOLATOR PC001 +6V REGULATOR D203, Q202 +12V REGULATOR IC200 D201 RECT

D006

V+12V V-9W A+5V +5V REGULATOR IC691 +5V REGULATOR IC910 +3.3V REGULATOR IC909 +5V REGULATOR IC904 +9V REGULATOR IC905 JL903

T002 POWER TRANSFORMER -9V REGULATOR IC202 D202 RECT L002 D210 RECT SWITCHING REGULATOR IC002 D032 D301 RECT SWITCHING Q004 D013 RECT
5 6

+5V DSP

L001

+3.3V DSP

D002 RECT

Q201

+5V

+B SWITCH Q913

OUT VCC FB
2

CS GNS

8 4

+9V Q912 V POWER Q911

4 2

D302, 303 RECT +B/-B SWITCH IC1913

TH002

AC OUTLET RY001

ISOLATOR PC002
3

-5VV -12V +12V

-5V REGULATOR IC906

-12V REGULATOR IC201

POWER ON/OFF RELAY DRIVER Q401

+3.3VB +5VB

+3.3V REGULATOR IC911

+5V REGULATOR IC912

D405

D401 RECT

T003 POWER TRANSFORMER D402 D021 RECT ISOLATOR PC005

L010 D015-018 RECT SWITCHING REGULATOR IC003 D014, 019 RECT -AC IN

+10V

+10V REGULATOR IC4001

-10V

-10V REGULATOR IC4002 FROM MAIN MICRO IC2601

POW RY POW CHG

SHUNT REGULATOR IC401 ISOLATOR PC006

NOTE: THIS DIAGRAM IS DIRECTLY FROM THE SM.

STOP

ISOLATOR PC007

FIGURE 2-1 - POWER SUPPLY OVERALL BLOCK

A126.2-1

6/17/04

2. Power Supply (Switching Regulator)

Troubleshooting Procedures
Dead Unit (Testing Switching Regulator Loaded)
1) Check Standby Power Supply section. a. Apply AC Power to AC IN connector (Reference Fig. 2-1). b. Locate CN8 on Switching Regulator board (Reference Fig. A-5, Appendix A). c. Check for the following voltages: i. CN8/pin3 +12V d. If the voltages are missing or incorrect, the Switching Regulator is possibly defective. Go to Testing Switching Regulator Unloaded (Page 9) in the next section to

determine if the Regulator is defective or if there is an excessive loading problem. e. If CN8 voltage is correct, check the voltage output of regulators IC912 and IC911 on the REG Board (Reference Fig. 2-2)

2. Power Supply (Switching Regulator)

REG. BOARD POWER CHANGE Q914 INVERTER

POWER RELAY
8 7

2 3

POWER CHG P-RELAY STOP -12V +12VB +12V DSP GROUND FL GROUND CN908

8 7 6 5 3 1 2 4

2.6V 4V 0.156V +12V

STOP V POWER TO Q912 +5VB

1

4 5 7

CN8

6 5 3 1 2 4

IC912 +5V

IC911 +3.3V

3 +3.3VB

TO DIGITAL BOARD CN2701

8 9

+12V
1

11

IC909 +3.3V IC910 +5V

+3.3VDSP

CN909

SWITCHING REG. BOARD

+12V
1

+5VDSP

CN1852 CN3
1 2

RY +12V GRND

4 5

FRONT A/B RELAY

TO RY1680 & RY1690

D-AMP BOARD

CN851 CN7
1 2

+12V GRND

1 2

TO ZONE TRIGGER CIRCUIT

CIS BOARD

FIGURE 2-2 - POWER SUPPLY/REGULATORS

8

A126.2-2

6/17/04

2. Power Supply (Switching Regulator)

Testing Switching Regulator Unloaded

Test Standby Power Supply Section
1) Completely unload the Switching Regulator. Disconnect the cables to the following connectors on the Switching Regulator board: CN1, CN2, CN3, CN4, CN5, CN7, CN8 (Reference Fig. A-5, Appendix A) 2) Apply AC Power to AC IN connector (Reference Fig. 2-1). 3) Locate CN8 on Switching Regulator board (Reference Fig. A-5, Appendix A). 4) Connect Chassis Ground to CN8/pin 2. 5) Check for the following voltages: a. CN8/pin3 +12V 6) If the voltages are missing or incorrect, the Switching Regulator is defective

7) If the voltages are correct (unloaded), check for shorted condition on the REG board at CN8 connector. This causes the voltages to sag when connected. Alternatively, the Switching Regulator circuit is defective and cannot handle the normal load. In this situation, the complete assembly must be replaced.

Test Main Power Supply Section

1) The Switching Regulator should be completely unloaded as described in Step 1 of the previous test procedure. 2) Construct a AC jumper cable with a zip cord and two male two prong plugs at either end (Reference Fig. 2-3)

ZIP-CORD

AC TWO-PRONG PLUGS

FIGURE 2-3 - AC JUMPER CABLE

A126.2-3 6/2/04

2. Power Supply (Switching Regulator)

3) Insert one end of the AC Jumper Cable into the AC Outlet connector on the rear of the AV Receiver. !!!!Caution!!!! Never plug one end of the AC Jumper Cable into the AC power source first and leave other end unconnected. Always connect to AV Receiver first and then connect to the AC power source. 4) Connect other end of AC Jumper Cable to AC power source. 5) Steps 1 and 2 are performed to bypass the AC Relay RY001 on the Switching Regulator board. NOTE: The AC Relay cannot be bypassed with the Switching Regulator board connected due to timing problems with system control. The AC relay will just pulse ON and OFF. 6) Connect chassis ground to the following connector/pin and check to the voltages on the associated connector pins (Reference Fig. 24): a. CN1/pin 1 (Grnd) i. CN1/pin 2 (33V) b. CN2/pin 2 (Grnd) i. CN2/pin 1 (+12V) ii.CN2/pin 3 (-9V) c. CN4/pin 2 (Grnd) i. CN4/pin 1 (+12V) ii.CN4/pin 3 (-12V) d. CN5/pin 2 (Grnd) i. CN5/pin 1 (-12V) ii.CN5/pin 3 (+12V) iii. CN5/pin 5 (-12V) 7) If the voltages are correct (unloaded), check for shorted condition on the REG board at CN8 connector that is causing the voltages to sag when connected. Alternatively, the Switching Regulator circuit is defective and can handle the normal load. In this situation, the complete assembly must be replaced.

10

2. Power Supply (Switching Regulator)

REG BOARD CN4001 RY -12V +12V 3 CN5 5 -12V GRND
1 2 1 3 5 2

+10V +12V
1 3 3 2

-10V

1 3 5

IC4001 2 +10V

IC4002 1 -10V CN4002 (-0db) (-20db) (+0db) 6.7V / 33V / 68V

TO AUDIO BOARD CNP605

V+B GRND

CN905
2 1

33V TO 68V +

Q904

CN1

+ C913 C910 R914 Q905 38,8V (-0db)

+ -

TO D-AMP BOARD SCREW TERMINALS

CN901
5

CN2

4 3 1

AC STOP VOL - SW -9V

5 4 3 1 2

START INCREASE (-20db) 68V (+0db)

SWITCHING REGULATOR BRD.

+12V 2 GRND CN906

1 3 2

TO R914 D-AMP BRD

(-20db) 0.5V (-0db) 1V

(+10db) 5V

Q906 R917 R918 Q908 R920 R921

(110db) 11V VOL DC CN902 1 IC903 5 3 AC-STUP VOL-SW

1 2 4 5

CN4

+12 V -12V GRND

1 3 2

Q909 R908

TO D-AMP BOARD CN1853

CN8

GO TO FIG. 2-2 R907 NOT USED ON 3000 (CHECK 2000, 5000) +12V GO TO FIG. 2-2
1

5V TEMP 1
2

2 1

THERMISTOR BOARD

CN910 CN907
4 3

CN6

CN3

IC905 +9V
3

-12V

IC906 -5V

-5V
3 6

+9V

3 5

IC913 -5V
2

1 4

-5V +9V

+9V -5V SW +5V

3

+5V 1 Q913 D901 +9V SW D902 Q912 CN909

TO VIDEO BOARD CN3803

CN7

GO TO FIG. 2-2

IC904 +5V

Q911 +12V

4 (V POWER)

FIGURE 2-4 - POWER SUPPLY/REGULATOR DIAGRAM

FROM DIGITAL BOARD CN2701

A126.2-4 6/18/04

11

2. Power Supply (Switching Regulator) Switching Circuit for Audio-Output Circuit Voltage Source (MidTesting REG Board Range Volume Control) When troubleshooting the regulators on the REG board, keep in mind that some regulator output feeds other regulator inputs, and that all regulators Reference Figure 2-4
are not ON all the time. Some regulators are switched ON only for specific functions (e.g. Video Output function). Voltages to the Video board CN3803 are present only when the video outputs are selected. The following is a description of the configuration of the regulators and how to confirm proper operation. The volume control for the STA-DA5000, 3000 and 2000 is performed in three stages. The first volume stage range is 0db to 30db (ref. meter on display). The control of the volume is achieved in this range by varying the output pulse width of the separate PCM/PWM processors. The second volume stage range (or Mid-Range) is 30db to 10db. The control of the volume is achieved in this range by varying the source (or rail) voltage to the audio output stages, the Digital Amp and MOSFET switching transistors to be exact. The third volume stage range is 10db to +10db. The control of the volume is achieved in this range by further varying the output pulse width output of the separate PCM/PWM processors. The first and third volume stages are accomplished through the Main Volume Control Main Micro PCM/PWN serial data communication. The second volume stage (mid-range) is accomplished through the Main Volume Control Main Micro Control Circuit (reference Figure 2-4). The Control Circuit consists of IC903, Q906, Q908, Q909, Q905 and Q904. Q906, Q905, Q904 and C913 are used to increase the volume. Q908, Q909 and C913 are used to decrease the volume.

Regulator Configuration
Reference Figures 2-2 and 2-4 for the following descriptions: 1) IC912 (+5V) and IC911 (+3.3V) are the Standby Voltage regulators and they will be ON constantly. Both regulator inputs come from the Switching Regulator on separate outputs. 2) IC909 (+3.3V) and IC910 (+5V) are the DSPs voltage source. They both are supplied +12V directly from the Switching Regulator. These regulators are switched ON with the AC Relay. 3) IC4001 (+10V) and IC4002 (-10V) are the Audio board voltage source. They are supplied +12V and -12V respectively directly from the Switching Regulator. These regulators are switched ON with the AC Relay. 4) IC905 (+9V), IC906 (-5V) and IC904 (+5V) are the Video board voltage source. Both IC905 and IC906 inputs come directly from the Switching Regulator on separate outputs. IC904 receives its input from IC905s output. Notice that although the regulators are ON constantly, their outputs are switched going to CN907 through IC913 or Q913. These outputs are applied to CN907 only when Video 1, 2 or 3 functions are selected. Q912 and Q911 provide the switching signals when the VPOWER signal is supply from the microprocessor.

12

2. Power Supply (Switching Regulator) Testing the Volume Control Circuit:

Reference Fig. 2-4. 1) Check overall operation. Check Q904 output (drain) voltage as the volume is varied. The voltage should track the db level (view the db meter on the display) as follows: If the voltage is not reasonably tracking the db level, proceed to the next step. a. 6.7V at 0db b. 33V at 20db c. 68V at +0db d. 68V for remain volume increase 2) Check control voltages at IC903. The input to IC903/pin 5 (VOLDC) is the mid-range volume control signal from the Main Micro and should track as follows: a. Increase linearly from 0.5V to 5V starting at 20db to +10db. b. The output IC903/pin 1 increases linearly from 1V to 11V. 3) Decreasing volume check. Probe the base of Q908 and begin decreasing the volume. The base voltage should pulse low which will turn OFF Q908 and turn ON Q909. When Q909 is turned ON, the voltage on C913 is decreased, which decreases the supply voltage to the audio output stages. This decreases the volume.

13

3. Analog & Digital Audio System

Chapter 3 - Analog & Digital Audio System

Overview
The following sections will cover the 2-Channel, Multi-Channel and Digital-Channel audio processes. Clear and simplified signal path diagrams are presented for easier signal tracing for all three audio channels types. First, an overall block including all channels is presented, then each separate channel type is considered in more detail in succeeding sections and diagrams. A board level diagnosis flow-chart accompanies each section. The troubleshooting process presented in this chapter is laid out to first use the flow-charts and overall block diagram to diagnose the problem to board level, and then proceed to the specific detailed board diagram to troubleshoot to component level. The main troubleshooting tools are the audio inputs and outputs.

14

3. Analog & Digital Audio System

2CH INPUTS PHONO CD/SACD MD/DAT TAPE IN TV/SAT DVD VIDEO 2 VIDEO 1 MULTI-CHANNEL 1&2 BUFFERS IC301(EQ) IC611 IC613 IC615 IC616 IC617 IC619 IC621 MD/DAT OUT TAPE OUT IC401 INPUT VIDEO 2 OUT SELECT (LCH) VIDEO 1 OUT 2CH OUT (LCH) 2CH OUT (LCH) BUFFERS IC612 IC614 IC618 IC620 IC641 BUFFER IC341 INPUT SELECT J605 J606 J607 J608 IC642 TONE/VOL IC327 BUFFER IC643 LINE AMP IC326 SWITCH LCH RY641 ZONE 2 J609 IC321 2CH AMP AUDIO BOARD

ANALOG AUDIO OUTPUTS

IC322 LCH AMP

ANALOG SUB BOARD

IC111

MULTI-CHANNEL 1&2

2CH

IC3010 A/D (PCM)

DIGITAL AUDIO INPUTS IC2204 CONT. FROM FIG. 3-7

IC2201 DSP (NOISE GEN.)

IC2251 DSP DATA 7.1 4CH IC1910 DATA 7.1 4CH IC2501

IC2426 GPR DATA 7.1 4CH IC2401 GPR IC1511 DED IC1521 DED

IC2502 BUFFER DATA 7.1 4CH IC2012 A/D IC1531 DIG.AMPS IC1541 DIG.AMPS Q1651 Q1671 Q0330 Q1681

TO REG BRD (D/A) AND THEN PRE-OUT BRD

DIGITAL BOARD

IC1906 BUFFER

IC1950 DIGITAL FILTER

IC1401 PCM/ PWM

LEFT/A SPK + LEFT/A SPK -

D-AMP BOARD

FIGURE 3-1 - 2CH, MULTI-CH & DIGITAL SIGNAL PATH OVERALL BLOCK

A126.3-1

6/18/04

15

3. Analog & Digital Audio System

Flow Chart 1 is based on using the 2-Channel inputs as the initial signal source and then midway through it uses the Digital inputs to further divide NOTE: Only Left (L) audio signal path is shown for simplicity in the diagram. the system. NOTE: There is not separate flow-chart for the Digital input All other signal paths follow a similar route with only a change in IC pin signal path. The 2-Channel (Flow Chart 1) flow-chart can be used from numbers. the mid-point on to troubleshoot the digital path. The overall block diagram in Figure 3-1 gives a simplified view of the 2- Flow Chart 2 in based on using the Multi-Channel inputs as the initial Channel, Multi-Channel and Digital-Channel audio signal paths. NOTE: signal source and then towards the end, the 2-Channel inputs are used to The overall systems block diagram (Ref. Fig. 1-1) gives an even simpler further divide and troubleshoot the path. view and can be used to troubleshoot this section to board level. These troubleshooting flow-charts are obviously especially good for no The main thing to notice in Figure 3-1 is how the three input sources (2- audio output defects, but they can also be very effective in tracking down Ch, Multi and Digital) divide the block into three distinct sections. at what point in the circuit a audio distortion is being introduced. Once Reference Figure 1-1 again, the divide and conquer method is used to apply various inputs 1) Signals from the 2-Channel inputs will test the complete audio and bypass circuits to determine if the distortion is still present. processing path from inputs to speaker outputs.

Overall Audio Block Diagram

2) Signals from the Multi-Channel inputs bypass the 2-Channel selector and the DSP processing circuits. The signals are then applied directly to the PCM/PWM processor and speaker drive circuits. 3) The Digital (or Optical) inputs are applied directly to the first DSP IC and completely bypasses the Audio board. These are key ideas to keep in mind when troubleshooting. They provide the means of diagnosing a problem quickly to a particular section or board. The following two flow-charts (Flow Chart 1 and 2) are step-by-step board level troubleshooting tools derived from the above three divide and conquer concepts. Notice that at the point where the flow-chart predicts a defective board, it then points to a particular figure for detailed component level troubleshooting of the suspect defective board.

16

3. Analog & Digital Audio System

2 CHANNEL TEST FLOWCHART
NO OR DISTORTED 2CH AUDIO OUTPUT SPEAKERS *UNIT POWERS UP WITH NO AUDIO NOTE: *INPUT AUDIO SIGNAL INTO SEPARATE MULTI-CH INPUTS TO TEST SEPARATE CHANNELS ( OR SPEAKERS). *MULTI--CH AUDIO GOES THROUGH THE AMPLIFIERS ON ANALOG SUB. BOARD. GO TO FIGS 3-2 THRU 3-4 FOR COMPONENT LEVEL DETAIL

MULTI-CHANNEL TEST FLOWCHART

NO/DISTORED AUDIO OUTPUT

INPUT 2CH AUDIO (E.G. CD/SACD) Go to Appendix A for Board & Connector Locations CHECK AUDIO ON CNP601/PINS 1 & 3 CN621/PINS 5 & 3 (ANALOG SUB. BRD.)

INPUT MULTI 1 OR 2 AUDIO SIGNALS

NO

DEFECT ON AUDIO BOARD

YES

NOTE: THE ANALOG SUB BRD. IS ONLY A FEEDTHROUGH FOR 2CH AUDIO

CHECK AUDIO ON CNP620/CNP622 INPUT ANALOG SUB BRD. (PRESENT?)

NO

DEFECT ON AUDIO BOARD

GO TO FIG. 3-5 COMPONENT LEVEL DETAIL

INPUT AUDIO AT DIGITAL (OPTICAL) INPUTS (E.G., CD/SACD)

REF. FIG. 3-6

YES

Check Speaker Audio Output (Present?) YES

YES

DEFECTIVE IC2010 ON DIGITAL BRD.

GO TO FIG. 3-6 FOR COMPONENT LEVEL DETAIL

Go to Appendix A for Board & Connector Locations

CHECK AUDIO ON CNP601 & CNP602 OUTPUT ANALOG SUB BOARD (PRESENT?) REF. FIG. 3-6 YES

NO

DEFECT ON ANALOG SUB BOARD

GO TO FIG. 3-6 COMPONENT LEVEL DETAIL

NO

Check Pre-Out Audio Output (Present?)

NO

DEFECT ON DIGITAL OR PRE-OUT BRD. OR REG.

CHECK ANALOG PRE-OUT AUDIO INPURTS. REF. FIG. 3-8 (PRESENT?)

YES

DEFECT ON PRE-OUT BRD.

YES DEFECT ON D-AMP BRD. GO TO FIGS. 3-9 & 3-10 FOR COMPONENT DETAIL

NO DEFECT ON D-AMP BRD.

GO TO FIG. 3-8 FOR COMPOUND DETAIL

INPUT A 2CH SIGNAL. CHECK SPEAKER AUDIO. (PRESENT?)

YES

DEFECT ON DIGITAL BOARD

GO TO FIG. 3-5 COMPONENT LEVEL DETAIL

NO DEFECT ON D-AMP BRD. GO TO FIGS. 3-9 & 3-10 COMPONENT LEVEL DETAIL

NO

Check Speaker Audio (Present?)

YES

DEFECT ON REG. BRD. GO TO FIG. 3-8 FOR COMPONENT DETAIL

NOTE: HEADPHONE OUTPUT CAN BE USED TO CHECK THE OUTPUT OF IC1401 (L/R) PCM/PWM PROCESSOR AND BYPASS OUTPUT CIRCUIT AFTER IC1401 INCLUDING THE SWITCHING DRIVE MOSFETS FOR THE L&R SPEAKER OUTPUTS. REF. FIGs. 3-9 & 3-10

FLOWCHART 3-2 - FLOWCHART FOR MULTI-CH AUDIO PATH BOARD LEVEL DIAGNOSTICS

FLOWCHART 3-1 - FLOWCHART FOR AUDIO (2CH) PATH BOARD LEVEL DIAGNOSTICS

17

3. Analog & Digital Audio System

Troubleshooting Tips Per Board

Audio Board
Reference Fig. 3-1 (Overall Block) Troubleshooting the Audio board is just a matter of analog audio signal tracing. The Audio board can be further divided to isolate a defect by monitoring the analog outputs (e.g. MD/DAT) and Zone 2. Apply a signal to any 2-Channel input. 1) Check analog outputs (e.g. MD/DAT). a. No audio. Defect at Input/Output Buffers or Switching IC501 and/or IC401 (Ref. Fig. 3-2). b. Audio Present. Go to next step.

2)

Check Zone 2 output. a. No audio. Defect in Zone 2 signal path from IC641 to RY641 (Ref. Fig.3-3). b. Audio Present. Go to next step.

3) Check audio signal path from IC341 to IC321. This is the audio signal path for the Pre-Out and Speaker outputs (Ref. Fig. 3-4)

18

3. Analog & Digital Audio System

AUDIO BRD. L PHONO R IN
3 5

R IC301 7 (EQ) 1 L R

2 3 40

PHONO CD/SACD IN MD/DAT IN

MD/DAT OUT 4 TAPE OUT 6 VIDEO 2 OUT 10

R TO IC612 R R TO IC614 TO IC618

ANALOG SUB BRD.

DIGITAL BOARD

L CD/SACD R IN L MD/DAT R IN
5

R L R L

5 38 7

IC611
3 7

IC613
3

L TAPE IN R

R L

IC615
3

R TO IC620 VIDEO 1 OUT 12 IC501 R COM OUT TAPE IN INPUT SELECT (R) 15 TO IC641 36 L COM (GO TO OUT 16 8 FIG. 3-3) TV/SAT IN R COM OUT 55 TO IC341 L COM 27 9 (GO TO OUT 28 DVD IN VIDEO 1 VIDEO 1 FIG. 3-4) 34 TUNER IN IN IN 11 32 13 30 14 29 CN617 CNP920 CN2051 3 7 TUNER R 9 1 10 TUNER R 11 3 1 9 8 L L L CNP601 CN2052
2 3 40 5 38

TV/SAT L AUDIO R IN

R L

T RU N L E R

IC616
3

PHONO CD/DVD MD/DAT IN

MD/DAT OUT 4 TO IC612 TAPE OUT 6 VIDEO 2 OUT 10 VIDEO 1 OUT

12 15

TO IC614 TO IC618

DVD AUDIO IN

L R

R L L L

IC617
3

7 36 8 55

TAPE IN TV/SAT IN DVD IN

IC401 INPUT SELECT (L) L COM OUT

16

TO IC641 GO TO FIG. 3-3 TO IC341 GO TO FIG. 3-4

VIDEO 2 L AUDIO R IN

R L

L L

9 34 11

27 28

IC619
3

VIDEO AUDIO IN

L R

5 3

VIDEO 2 IN 32

VIDEO 1 IN
13 30

TUNER IN
14 29

IC621

L 7

FIGURE 3-2 - 2CH SIGNAL PATH

A126.3-2

6/7/04

19

3. Analog & Digital Audio System

AUDIO BOARD

FB 25 FROM IC401/PIN 15 FROM IC501/PIN 15 L

5 7

CONTINUED FROM FIG. 3-2

C442 + C542 +

20

IN

OUT IC642 VOL/ TONE

23 24 5

C443 +

5 6

IC641 BUFFER
3 1

IN

OUT

+ C543

IC643 AMP 2 FB R OUT 1 3 IN

IN FB

L OUT 7 RY641

L R

J609 ZONE 2 OUT

FB 4

FIGURE 3-3 - 2 CH SIGNAL PATH (ZONE 2 OUTPUT)

A126.3-3

6/7/04

20

3. Analog & Digital Audio System

AUDIO BOARD C127 L OUT 37 + IC341 INPUT C227 SELECT 6 + 3 IN R OUT IN C126 L OUT 7 + IC327 C226 BUFFER 3 1 + IN R OUT IN C122 L OUT 41 + IC326 C222 VOL 2 + R OUT IN L OUT 1 L IC321 AMP 7 R 6 IN R OUT
2

CONTINUED FROM FIG. 3-3

FROM L IC401/27 FROM R IC501/27

40

37

IN

IN

L OUT 1 IC322 AMP

7

IN

IN

R OUT

ANALOG SUB BOARD CNP617

5 7

DIGITAL BOARD CNP601

1 3

CNP620
5 3

CNP2052 L R 6
4

TO IC2010 GO TO FIG. 3-5

6/7/04

FIGURE 3-4 - 2 CH SIGNAL PATH

A126.3-4

21

3. Analog & Digital Audio System Analog Sub Board

Reference Fig. 3-5 Troubleshooting the Analog Sub board is just a matter of analog audio signal tracing. The 2-Channel audio signal passes through the Analog Sub board with no processing, while each Multi-Channel signal is applied to an amplifier on the Analog Sub board. This configuration can be used to quickly troubleshoot this board for a No Audio symptom. Assuming that the Audio board has been confirmed good per the troubleshooting tips in the previous section, if there is speaker audio with a 2-Channel signal, but not with one of the Multi-Channel signal outputs then that would indicate a failed amplifier on the Analog Sub board (Ref. Fig. 3-5). Each signal path of the Multi-Channel input can be checked using the internal Noise Generator.

22

3. Analog & Digital Audio System

AUDIO BOARD L J601 J602 J603 MULTI.CH. INPUT 1 7.1 R SL SR BL BR C W L R L IC327 7 3 BUFFER 1 R
5 37 6 30 31

ANALOG SUB BOARD CNP617 CNP620 CNP601 CN2052 +L 6 9 1 17 6 IC111 7 -L 5 8 16

6

DIGITAL BOARD

39 4 35 8 31 12 27 16

37 6

IC326 SELECT
33 10

L R
6 9 1

IC211

+R 7 -R
1

7 8

10 11

4 5

IC2012 A/D (DSD)

12 11

DSD L DSD R

24

C W

CN619 CN622
1 4

IC161 IC261

L R J604 MULTI.CH. INPUT 2 5.1 SL SR C W

IC341 W 19 INPUT SELECT 38 SL

5 34 9 26 17 29 10 33

IC312 AMP
5 7

+C 7 -C
1

CNP602 CN2053
7 6 8 9 7 6 8 9 17 16 4 2

+W -W 7
1

IC2014 A/D (DSD)

12 11

DSD C DSD W

SR
5

IC311 BUFFER

CNP618 CNP621 +SL 1 SL 6 2 6 IC141 1 7 -SL

7

2 3 4 5

2 3 4 5

17 16 4 2

SR

+SR 6 IC241 7 -SR

1 6

SBL SBR

CNP619 CNP622 SBL

3 2

IC2013 A/D (DSD)

12 11

DSD SL DSD SR

IC181

1 7 1

+SBL -SBL

IC313 BUFFER
5 7

14

SBR

+SBR 6 IC281 -SBR 7

11 11 10 10 12 12 13 13

17 16 4 2

DSD SBL IC2015 A/D (DSD)

12

DSD SBR
11

DSD L DSD R DSD C DSD W DSD SL DSD SR DSD SBL DSD SBR

DSD L 3 21 DSD R DSD C 4 20 DSD W 5 IC2401 19 DSD SL 5 GPR 16 5 15 DSD SR DSD SBL 5 14 DSD SBR 5 13
2 22

9 8 7 6 5 4 3 2

11 12 13

IC2501 14 BUFFER 15
16 17 18

DSD L DSD R DSD C DSD W DSD SL DSD SR DSD SBL DSD SBR DSD SBR DSD SBL DSD SR DSD SL DSD W DSD C DSD R DSD L

TO D-AMP BOARD IC1910 GO TO FIG. 3-9 DIGITAL BOARD

TO REG BOARD THEN PRE-OUT IC941 GO TO FIG. 3-8

A126.3-5 6/16/04

FIGURE 3-5 - MULTI-CH INPUT SIGNAL PATH (AUDIO/ANALOG SUB/DIGITAL BOARDS)

23

3. Analog & Digital Audio System Digital Board Reference Figure 3-6 and 3-7
Internal Pink/White Noise Generator: The internal noise generator is located in the first DSP IC2201. This generator can be used to troubleshoot the circuits on the Digital board. Noise signals are sent sequentially to all the speaker outputs or to a fixed speaker output depend on the menu setting. The signal path will be from IC2201 DSP to the Speaker Outputs The noise generator will divide the system at the point where the Digital (Optical) input is applied to the DSP IC2201. The noise generator can be used to determine if a Digital Optical Input or the DSP section is defective. If a signal is applied to the Digital Optical Input and no speaker audio is present, but audio is present when the Noise Generator is activated, then this would indicate a defect in the Digital Optical Input circuit (Ref. Fig. 37), which consists of the following ICs: Digital Optical Input Circuit: IC2001 thru IC2004 and IC2006 Coax Input IC2005 IC2007 IC2121 IC2204 If the noise is not present a the speaker outputs, then this would indicate a defect in one of the DSP IC2201 or IC2251 and the succeeding circuit of IC2426 and IC2502 (Ref. Fig. 3-6).

24

3. Analog & Digital Audio System

DIGITAL BOARD IC2201 DATA L/R DSP OUT 23 OUT 24 DATA C/W IC2251 L/R DSP OUT 60 IC2426 L/R GPR OUT 22 IC2502 BUFFER
9

FROM IC321 CONT. FROM FIG. 3-4 CN2052

IN 1

OUT 12 PCM IC2010 A/D PCM

18

IN

27

IN

35

IN

IN

OUT 11 OUT 12 OUT 13 OUT 14

IN

28 IN DATA SL/SR OPTICAL 35 IN OUT 25 30 DIGITAL DATA SBL/SBR 39 IN IN OUT 26 9 12 144

OUT 61 C/W 36 IN SL/SR OUT 25 37 IN SBL/SBR 38 IN OUT 26

139

OUT 21 C/W 8 IN SL/SR 7 IN OUT 20 SBL/SBR 6 IN OUT 19

FROM IC2121 CONT. FROM FIG. 3-8

X2201 13.5 MHX

X2251 13.5 MHX

13 12 11 10 23 24 25 26

CN2006 CN1901

D-AMP BOARD

TO IC1900 GO TO FIG. 3-9

SBL/SBR SL/SR C/W L/R

22 23 24 25 4 3 2 1

CN1902 CN911

REG BOARD

TO IC9400 GO TO FIG. 3-8

SBL/SBR SL/SR C/W L/R

FIGURE 3-6 - 2 CH SIGNAL PATH

A126.3-6

6/7/04

25

3. Analog & Digital Audio System

MO/DAT INPUT

IC2001 OPTICAL OUT IC2004 OPTICAL IN IC2003 OPTICAL IN IC2002 OPTICAL IN

IC2007 BUFFER

DVD INPUT

1 3

IN IN IN IN IN IN IN

OUT 5

IC2007 7 SWITCH

DSD IC2121 13 16 I/F RECEIVER

IC2204 D-0UT SWITCH

DIGITAL DSD AUDIO 6 GO TO FIG. 3-6

TV/SAT INPUT

2 1 4 12

IC2005 INPUT SELECT

MD/DAT INPUT

14 15

CD/SACD INPUT

IC2000 OPTICAL IN J2000

DVD COAXIAL INPUTS CD/ SACD

IC2006 WAVE SHAPER

13

IC2006 WAVE SHAPER

VIDEO 3 INPUT

IC1006 OPTICAL IN

FIGURE 3-7 - DIGITAL SIGNAL INPUT DIAGRAM

A126.3-7

6/15/04

26

3. Analog & Digital Audio System REG and PRE-OUT Boards

Reference Figure 3-8 The audio processing circuits on the REG board convert digital MultiChannel information from the Digital board to analog signals, which then are applied to the PRE-OUT board. The procedure for troubleshooting the REG and PRE-OUT boards is described towards the end of FlowChart 3-1. Troubleshooting the PRE-OUT board and the output of the REG board is just a matter of analog audio signal tracing.

REG BOARD
2

PRE-OUT BOARD CN914 CN2904

9 20

DATA LR FROM IC2502 DIGITAL BOARD CONT. FROM FIG. 3-5 DATA CW DATA SL/SR DATA SBL/SBR
9

DSDW
18 11 12 13

DSDW CW SL/SR

43 48 46

10

9 R

7 L IC937 LOW PASS 1 R 3 FILTER 5

11 11 13 13

IC940 BUFFER

IC2962 6 TONE/ 23 VOLUME

24

2 3 5 6

IC2963 LINE AMP

1 7

L J2957 R

8 7

SBL/SBR 49
12

SL

11 SR 9

SL 7 7 IC936 LOW PASS 1 9 3 FILTER SR

5

7 9

2 3 5 6

IC2912 6 20 TONE/ 23 VOLUME

24

IC2913 LINE AMP

1 7

SL J2915 SR

DSD L DSD R DSD C FROM IC2501 DIGITAL BOARD CONT. FROM FIG. 3-5 DSD W DSD SL DSD SR DSD SBL DSD SBR

8 7 6

DSDW

11 12

L/R DSD L

47

IC2801 D/A 40
29 41 42

SBL IC935 7 LOW PASS 1 28 SBR 3 FILTER

5

SBL

13 DSD R 14 DSD C IC941 BUFFER 15 DSD SL 16

3 5

3 5

2 3 5 6

IC2862 6 20 TONE/ VOLUME 23

24

IC2863 LINE AMP

1 7

SBL J2875 SBR

SBR
38 39 31 44

5 4 3 2

DSD SR

DSD SBL 17
18

DSD SBR 45

30 W

C 1 IC934 7 LOW PASS 1 6 3 FILTER W

5

1 6

2 3 5 6

IC2812 20 TONE/ 6 23 VOLUME

24

IC2813 LINE AMP

1 7

C J2815 W

CN913

CN2903

SUB-WOOFER OUTPUT FOR ALL SURROUND MODES

A126.3-8 6/7/04

FIGURE 3-8 - 2CH & MULTI-CH SIGNAL PATH (REG/PRE-OUT BOARDS)

27

3. Analog & Digital Audio System D-Amp Board

Reference Figures 3-9 and 3-10 The digital audio circuits on the D-AMP board perform the PCM/PWM conversion and the Digital Power amplification processes. The process is completely digital right up to the speakers. The PCM audio signal (Ref. Waveform 3-1) from the Digital board is first converted to a comparable PWM signal (Ref. Waveform 3-2). The PCM/PWM processors produce a differential (High and Low signal) to eliminate distortion. The differential signals are finally used to drive the Output Switching MOSFETs. Power amplification is accomplished through two methods: 1) by varying the pulse-width of the PWM signal; and 2) by varying the supply voltage to the Digital Amplifier ICs and the Output Switching MOSFET transistors. This process is described in more detail in Chapter 2 (Power Supply) in the Switching Circuit for Audio-Output Circuit Voltage Source (Mid-Range Volume Control) section. The other PCM/PWM processors (IC1402, IC1403 and IC1404) outputs will have to be probed for the proper digital signal (Ref. Waveform 3-2). Both High and Low-outputs of the DED ICs are fixed 5Vpp and applied to the input of each Digital Amplifier (Ref. Waveform 3-3). The supply voltage to the Digital Amplifiers and Output Switching MOSFETs is varied to control the output signal for the Mid-Volume range. The High-output of the Digital Amplifiers are fixed 15Vpp (Ref. Waveform 3-4) until the start of the mid-volume range (approx. 20db), where it will increase to 75Vpp at maximum volume. The Low-output remains fixed at 10Vpp (Ref. Waveform 3-5) over the complete volume range. Example Output Speaker Drive Circuit Function:

The Digital amplifier IC1531/pin 3 high-output drives Q1651/gate with the signal amplitude range of 15Vpp to 75Vpp depending on the volume setting. The high-side MOSFET provides the actual speaker drive signal. The low-output IC1531/pin 8 a fixed 10Vpp signal drives Q1671/gate. The Immediately after the Output Switching MOSFET, the PWM signal is applied low-side MOSFET insures a constant 0Vdc reference level for the output to a low-pass filter. The filter removes the high frequency component and drive signal at the common MOSFET output (Ref. Waveform 3-6). The whats left is an analog audio signal to drive the speakers (Ref. Waveform Output Switching MOSFETs are wired to form a half-bridge configuration 3-7). very similar to the configurations found in a switch-mode power supply The Headphone outputs come from IC1401/pins 24, 18, 10 and 4 (Ref. output stage. The MOSFETs alternately switch ON and OFF. For example, Fig. 3-9 and 3-10). Checking these outputs will divide the output section when Q1651 is ON, Q1671 is OFF and visa-versa. in half for the Left and Right audio outputs. Notice that the headphone outputs will test the outputs of IC1401 only. Consequently, if there is a No Speaker Output condition on the Left or Right outputs then checking headphone outputs will determine if IC1401 PCM/PWM processor is at least working properly.

28

3. Analog & Digital Audio System

REF. WAVEFORM 3-1 DSD L DSD R DSD C FROM IC2501 DIGITAL BOARD CONTINUED FROM FIG. 3-5
2 18 17 3 4 16

REF. WAVEFORM 3-2

24 12

REF. WAVEFORM 3-3

5

REF. WAVEFORM 3-4

DSD L DSD R

50 49

21 IC1401 PCM/ DATA L/R 43 PWM PROCESSOR 18 15

IC1511 8 DED 2 6 TIME IC1521 8 DED 2 6 TIME IC1513 8 DED 2 6 TIME IC1523 DED 2 TIME
8 6

12

IC1531 H OUT DIGITAL 3 G Q1651 S POWER L/A SPK+ 6 8 L OUT G Q1671 D AMP REF. WAVEFORM 3-6 REF. WAVEFORM 3-5 IC1541 H OUT 5 DIGITAL 3 G Q1661 S L/A SPK6 POWER L OUT G Q1681 D 8 AMP IC1533 H OUT DIGITAL 3 G Q1653 S POWER 6 L OUT 8 G Q1673 D AMP
5

DSD SL DSD SR DSD SBL

IC1910 BUFFER
6 7 8 14 13 12 11

DSD C
50 24 12 21 IC1402 PCM/ 43 PWM PROCESSOR 18 15

C+

12

DSD SBR 9

IC1543 H OUT DIGITAL 3 G Q1663 S 6 POWER 8 L OUT G Q1683 D AMP

5

C-

DATA C DSD SL DATA L/R FROM DATA C IC2502 DIGITAL DATA SL/SR BOARD CONTINUED DATA BL/BR FROM FIG. 3-6
2 3 4 5 18 17 41 24 21 IC1403 PCM/ 50 PWM 49 PROCESSOR 18 15 12

IC1900 BUFFER 16
15

IC1950 DIGITAL 43 FILTER DC CUT

42 44

IC1514 8 DED 2 6 TIME IC1524 8 DED 2 TIME 6

IC1534 H OUT DIGITAL 3 G Q1654 S 6 POWER 8 L OUT G Q1674 D AMP

5

SL+

DSD SR

DATA L/R 43

12

IC1544 H OUT DIGITAL 3 G Q1664 S POWER 6 L OUT G Q1684 D AMP 8

5

SL-

24

12

D-AMP BOARD

DSD SBL DSD SBR DATA L/R

21 IC1404 PCM/ 50 PWM 49 PROCESSOR 18 43 15

IC1516 8 DED 2 6 TIME IC1526 8 DED 2 TIME 6

IC1536 H OUT DIGITAL 3 G Q1656 S POWER 6 L OUT G Q1676 D AMP 8

5

BL+

12

IC1546 H OUT G Q1666 S DIGITAL 3 POWER 6 L OUT G Q1686 D AMP 8

5
A126.2 6/16/04

BL-

FIGURE 3-9 - 2CH & MULTI-CH (LEFT CHANNEL & CENTER) SIGNAL PATH (D-AMP BOARD)

29

3. Analog & Digital Audio System

10

12 2

FROM DSDR IC1910 CONTINUED FROM FIG. 3-9 FROM DATA/LR IC1950 CONTINUED FROM FIG. 3-9

49

7 -

IC1512 DED TIME

8 6

5 6

IC1532 DIGITAL AMP

3 8

G G

Q1652 S Q1672 D

A&B SPEAKER +

IC1401 PCM/PWM PROCESSOR

4 43 1

+ -

12 2

IC1522 DED TIME

8 6

5 6

IC1542 DIGITAL AMP

3 8

G G

Q1662 S Q1682 D

A&B SPEAKER -

10

+ -

12 2

FROM DSD SR IC1910 CONTINUED FROM FIG. 3-9 FROM DATA SL/SR IC1950 CONTINUED FROM FIG. 3-9

49

IC1515 DED TIME

8 6

5 6

IC1535 DIGITAL AMP

3 8

G G

Q1655 S SR+ Q1675 D

IC1403 PCM/PWM PROCESSOR

4 43 1

+ -

12 2

IC1525 DED TIME

8 6

5 6

IC1545 DIGITAL AMP

3 8

G G

Q1665 S SRQ1685 D

10

+ -

12 2

FROM DSD SBR IC1910 CONTINUED FROM FIG. 3-9 FROM DATA BL/BR IC1950 CONTINUED FROM FIG. 3-9

49

IC1517 DED TIME

8 6

5 6

IC1537 DIGITAL AMP

3 8

G G

Q1657 S SBR+ Q1677 D

IC1404 PCM/PWM PROCESSOR

4 1

+ -

12 2

43

IC1527 DED TIME

8 6

5 6

IC1547 DIGITAL AMP

3 8

G G

Q1667 S SBRQ1687 D

FIGURE 3-10 - RIGHT CHANNELS SIGNAL PATH

A126.4

6/7/04

30

3. Analog & Digital Audio System

2V/div 2uS/div

5V/div 2uS/div

5V/div 500u S/div

14Vpp
3Vpp
10Vpp

WAVEFORM 3-1

WAVEFORM 3-4

WAVEFORM 3-7 SPEAKER OUTPUT TERMINALS

2V/div 2uS/div 5Vpp

5V/div 2uS/div 9Vpp

WAVEFORM 3-2

WAVEFORM 3-5

2V/div 2uS/div 5Vpp

2V/div 2uS/div 6.5Vpp

WAVEFORM 3-3

WAVEFORM 3-6

31

4. Video Processing System

Chapter 4 - Video Processing System

Overview
Reference Fig. 4-1 The AV receiver accepts Composite, S-Video and Component inputs. The video process system can perform the following conversions: Composite > S-Video > Component S-Video > Component NOTE: It does not perform any processing or conversions on component video inputs, such as converting component to s-video or composite.

The receiver also generates its own OSD for all menus, which is generated by the Main Microprocessor IC2601

Overall Video Block

Reference Fig. 4-1
COMPOSIT VIDEO INPUTS V IC3421 INPUT SELECT V VIDEO BOARD VIDEO OUT 2ND ZONE

V V IC3431 INPUT SELECT V S-VIDEO INPUTS Y/C IC702 C-INPUT SELECT Y/C

VIDEO 1 & 2 OUT IC3641 AMP IC3651 OSD/VIDEO SELECT IC3641 AMP Y/C S-VIDEO MONITOR OUT (V) IC3601 Y/C COMB FILTER S-VIDEO MONITOR OUT (S-VIDEO BOARD) TV & DVD COMPONENT INPUT IC3321 VIDEO AMP Y/B-Y/R-Y COMPONENT OUT

IC3751 SWITCH

Y/C

IC3661 SWITCH

IC3671 VIDEO AMP

Y/C

Y/C S-VIDEO BOARD

IC701 Y-INPUT SELECT

OSD V & Y/C IC3521 VIDEO BUFFER IC3501 OSD AMP OSD DATA

DIGITAL BRD. IC2601 MAIN MICRO

IC3741 Y/C IC3701 CHROMA DECODER RY3301 RY3302

FIGURE 4-1 - VIDEO SIGNAL PATH OVERALL BLOCK

A126.4-1

6/16/04

32

4. Video Processing System

Overall Video Block

Reference Fig. 4-1

Video Section Troubleshooting

NOTE: Reference Figure 4-1, the overall block diagram, while following As illustrated on the overall block, all video processing and switching (except Flow-Chart 4-1. The idea is to use the troubleshooting flow-chart 4-1 to for the S-Video switching) is performed on the Video board. The S-Video board level diagnosis. The flow-chart will then point to a more detailed input switching is performed on the S-Video board. Consequently, if a diagram to troubleshoot to component level if necessary. video problem exists, the most likely area where the defect is located The initial symptom at the start of flow-chart 4-1 assumes No Video at would be on the Video board. The next section provides a troubleshooting the Component and/or S-Video outputs. Although the No Video symptom flow-chart and diagrams for troubleshooting. is used to start flow-chart 4-1, it can be substituted with Distorted Video The main feature to notice about Figure 4-1 is how the diagram can be to diagnose a distortion issue. divided into separate sections depending on the input applied and the output viewed. For example: 1) The Composite, S-Video, or OSD inputs can be applied to bypass switching section. For example, applying a signal to the composite input bypasses the S-Video input select circuit and visa-versa. The OSD will bypass both the composite and s-video input select circuits. NOTE: The S-video input bypasses the Comb-Filter and goes directly to the switch IC3751. 2) The Video outputs (1, 2 and 2nd Zone) can be used to check the switching ICs only. If these outputs are present, the Input Select circuit is OK. 3) The Monitor Out (V) when viewed divides the video processing section basically in half. This confirms all ICs to the left of IC3651 on Figure 4-1 (including IC3651) are OK. 4) The S-Video Monitor and Component Outputs can be used to bypass each other.

33

4. Video Processing System

NOTE: REFERENCE VIDEO SIGNAL PATH OVERALL BLOCK FIG. 4-1 WHILE FOLLOWING FLOWCHART "NO VIDEO" NO COMPONENT OR S-VIDEO MONITOR OUT

INPUT COMPOSITE (V) SIGNAL

CHECK VIDEO 1 & 2 OR ZONE 2 OUTPUT (PRESENT?)

NO

DEFECT IN IC3421 OR IC3431

GO TO FIG. 4-2 COMPONENT LEVEL DETAIL

YES

CHECK MONITOR OUT (V) (PRESENT?)

NO

DEFECT IN IC3651 OR IC3641

GO TO FIG. 4-2 COMPONENT LEVEL DETAIL

YES INPUT S-VIDEO SIGNAL

CHECK COMPONENT& S-VIDEO MONITOR OUTPUT (PRESENT?) NO COMPONENT OUTPUT J3301(ONLY) DEFECT IN ONE OF FOLLOWING COMPONENTS: IC3741, IC3701, IC3321, RY3301 RY3302 DEFECT IN IC3661 OR IC3671

YES

DEFECT IN IC3641 OR IC3601

GO TO FIGS. 4-2 & 4-3 COMPONENT LEVEL DETAIL

NO S-VIDEO MONITOR (ONLY) J701

NO VIDEO ,S-VIDEO, OR COMPONENT OUTPUT DEFECTIVE IC3751

GO TO FIG. 4-3 COMPONENT LEVEL DETAIL

GO TO FIG. 4-3 COMPONENT LEVEL DETAIL

GO TO FIG. 4-3 COMPONENT LEVEL DETAIL

NOTE: S-VIDEO BOARD MUST BE CONNECTED IN ORDER FOR SELE CT LINES TO FUNCTION. ALL PULL-UP RESISTORS ARE LOCATED ON S-VIDEO BOARD.

FLOWCHART 4-1 - FLOWCHART FOR VIDEO PATH COMPONENT LEVEL DIAGNOSTICS

A126FLOWCHART.4-1 6/8/04

34

4. Video Processing System

TV/SAT DVD/LD VIDEO 2 VIDEO 1

C3401 3 IN + C3403 5 IN + C3405 9 IN + C3407 13 IN + C3428 7 IN + IC3421 INPUT SELECT

OUT 1

J3403 (2ND ZONE)

VIDEO BOARD

CN3804 15 CNS741 3 S-VIDEO BRD. CN5742 CN1019 VIDEO 3 BRD. J1002 VIDEO 3 INPUT
2 8

C3402 + C3404 + C3406 + C3408 + C3436 +

3 5 9 13

IN IN IN IN IN

OUT 11 OUT 15 IC3431 OUT 1 INPUT SELECT

J3402 (VIDEO 2 OUT) J3402 (VIDEO 1 OUT)

12

IN IC3641 OSD/VIDEO SWITCH

14

C3643 C3645 C3647 + 1 IC3641 4 + + VIDEO R3643 R3644 AMP WAVEFORM 4-2 C3452 + IC3451 1 VIDEO 4 AMP WAVEFORM 4-10

C3606 TO IC3601 + GO TO FIG. 4-3 Q3641 BUFFER

WAVEFORM 4-1

TO J3401 MONITOR OUT (COMPOSITE)

FIGURE 4-2 - COMPOSITE VIDEO SIGNAL FLOW

A126.4-2

6/15/04

35

4. Video Processing System

VIDEO BRD. WAVEFORM 4-3 FROM Q3641 CONT. FROM FIG. 4-2 Y 9 C 7
B B

S-VIDEO BRD.

LPF SECTION C3622 TO C3673 C IN OUT C3672 C J701 1 17 1 5 4 IC3661 IC3671 S-VIDEO MODE VIDEO C702 Y C3671 C3675 Y MONITOR 2 16 + SELECT 14 AMP 8 4 12 OUT IN IN OUT CN3804 CNS741 IN
5

VIN IC3601 COMB FILTER

Q3621 E C3632 Q3631 E

Q3622 E Q3632 E

C IN

C OUT 4

12

WAVEFORM 4-4

From Q3651 S-Video Dierect Continued From Fig. 4-4 WAVEFORM 4-7
7

Y OUT Y IN 14 IC3751 SWITCH 3 C IN Y IN +

13

C3741 WAVEFORM 4-5

+ C3743

J3301 RY3301 Y/B-Y/ R-Y OUT

RY3302

1 8 C3325 C IN 18 Y C IN Y IN Y 32 5 + C3324 IC3741 C IC3321 B-Y IC3701 13 B-Y 4 + 7 VIDEO B-Y CHROMA OUT VIDEO C3323 AMP AMP DECODER C3713 15 R-Y R-Y 1 + + 6 R-Y 4 Y 34 OUT Y IN 11

7) WAVEFORM 4-8 6) WAVEFORM 4-9

WAVEFORM 4-6
A126.4-3 6/16/04

FIGURE 4-3 - COMPOSITE VIDEO SIGNAL PATH

36

4. Video Processing System

S-VIDEO BOARD

VIDEO BOARD

S-Video Inputs
TV/SAT DVD/LD VIDEO 2 VIDEO 1 VIDEO 3 (FROM VIDEO 3 BOARD)
22 1 16 14

C IN C IN C IN C IN C IN

C O U T 10 IC702 C-INPUT SELECT C O U T 8 C 5 OUT

CNS741 CN3804 C
14 13 4 5

C 2 Y

C OUT 4 IC3651 OSD/VIDEO SWITCH Y O U T 15

TO IC3751 GO TO FIG. 4-3

19

C713
3

Y IN Y IN Y IN Y IN Y IN IC701 Y-INPUT SELECT

Y OUT 1 Y 11 OUT Y OUT 15

C716
5

C Y C Y

C726
9

TO J703 VIDEO 2 OUT TO J704 VIDEO 1 OUT

C736 C741

13 7

FIGURE 4-4 - S-VIDEO SIGNAL PATH

A126.4-4

6/7/04

37

4. Video Processing System

IC3431/PIN 1 IC3601/PIN 9

1.0Vp-p

1.1Vp-p

WAVEFORM 4-1

WAVEFORM 4-3

IC3651/PIN 14 IC3601/PIN 7

1.0Vp-p

0.75Vp-p

WAVEFORM 4-2 WAVEFORM 4-4

38

4. Video Processing System

IC3701/PIN 32

IC3701/PIN 8

1.4Vp-p

1.2Vp-p

WAVEFORM 4-5

WAVEFORM 4-7
IC3701/PIN 7

IC3701/PIN 34

1.7Vp-p 1.2Vp-p

WAVEFORM 4-8 WAVEFORM 4-6

39

4. Video Processing System

IC3701/PIN 6 IC3451/PIN 4

1.7Vp-p

1.0Vp-p

WAVEFORM 4-9

WAVEFORM 4-10

40

5. System Control System

Chapter 5 - Protection Circuits

Overview
The following five protection circuits (with error code) found in the STRDA5000, 3000 and 2000ES models are covered in this section: 1) Excessive Output Amplifier Current Error 11 2) Power Supply Temperature Error 12 3) Output Amplifier Temperature Error 13 4) Output Amplifier DC Detection Error 21 5) Output Amplifier B+ Detection Error 22

Excessive Output Amplifier Current (Error 11)

FROM ALL OTHER PROTECTION CIRCUITS LISTED IN TABLE 5-1 R1893 C1892 +

NOTE: All channels use identical circuits. Left-channel is used here as an example 3.3V TO SUBMICRO IC1800/PIN 1 Q1891 INVERTER

R1701 0V 6.7V Q1721 6.7V 0V

R1711

C1731

IC1541 H-OUT

Q1661

IC1531 H-0UT

Q1651

R1631 R1641 1W 1W 0V NORMAL OPERATION

33V TO 68V SUPPLY FROM REG BOARD

LQ1681 IC1541 L-OUT IC1531 L-OUT Q1671

L+

EXCESSIVE CURRENT TABLE 5-1 - PROTECTION CIRCUIT PER CHANNEL CHANNEL PROTECTION CIRCUIT L Q1721, R1631, R1641 R Q1722, R1632, R1642 C Q1723, R1633, R1643 SL Q1724, R1634, R1644 SR Q1725, R1635, R1645 SBL Q1726, R1636, R1646 SBR Q1727, R1637, R1647

FIGURE 5-1 - IRREGULAR OUTPUT CURRENT PROTECTION - L CHANNEL

A126.5-1

6/7/04

41

5. System Control System

Transistor Q1721 and associated circuitry shown in Figure 5-1 monitors the flow of current through the output MOSFET transistor for the LeftChannel. There is an identical protection circuit connected to all the other outputs; these are listed in Table 5-1. The current supplied to the output MOSFETs flows directly through the two 1W resistors, in the case of Figure 5-1 R1631 and R1641. These two resistors are directly across the base/emitter junction of Q1721. The voltages on the base and emitter are equal in normal operation (6.7V). As the current increases due to a possible defective output, the voltage at the emitter of Q1731 will remain constant while the voltage on the base of Q1721 will decrease due to the voltage drop increase across R1631 and R1641. When the voltage drop reaches 0.6V, Q1721 turns ON, which then turns ON Q1891 and a low is applied to the Sub-Micro IC1800/pin1. The above circuit description applies for all other excessive current protection circuits, only the component references change. The output for the other protection circuits is applied at the junction of R1893 and R1701 as shown in Figure 5-1, which then turns ON Q1891.

Regulator and Output Amplifier Temperature Protection Circuits (Error 12 and Error 13)
9V D-AMP BOARD MOUNTED NEAR EACH AMPLIFIER SECTION R1771 Q1781 +0.18V Q1791 9V R1761 +4V Q1771 TO SUB-MICRO IC1800/PIN 35

TH1781 R1791

C1616

R1781

+5V MOUNTED ON REGULATOR HEATSINK

TABLE 5-2 - AMPLIFIER TEMPERATURE PROTECTION CIRCUITS PER CHANNEL L TH1791 & Associated Transistors R TH1792 C TH1793 SL TH1794 SR TH1795 SB/SBR TH1796

TH901 CN910 1 R907

THERMISTOR BOARD +0.7V C906

TO SUB-MICRO IC1800/PIN 3

REG BOARD

FIGURE 5-2 - OUTPUT AMPLIFIER & REGULATOR BOARD TEMPERATURE PROTECTION A126.5-3

6/16/04

42

5. System Control System

There is a thermistor mount near each channels output amplifier stage to monitor the temperature as listed in Table 5-2. The resistance across the thermistor decreases as temperature increases. As the thermistor resistance decreases, the current trough it increases and the base voltage of Q1791 increases. Q1791 turns ON Q1781, which turns ON Q1771 and applies a low to the Sub-Micro IC1800/pin 35. Note: Error 12 indicates excessive temperature condition in one of the output channels. To determine which channel is causing the error check the DC level at the base of each thermistor switch transistor. For example, check the DC level at the base of Q1791 as shown in Figure 5-2. If the voltage goes above 0.6V before the unit goes onto protection that indicates the defective output stage. Also shown in Figure 5-2 is the temperature monitoring circuit for the regulator board REG. Thermistor TH901 is mounted on the REG board heat sink. The output of the thermistor is applied directly to the Sub-Micro IC1800/pin 3. NOTE: Error 13 indicates an excessive temperature condition on the Regulator board, possible caused by a short regulator or B+ switching transistor (e.g. Q909 or Q904).

Output Amplifier DC detection Circuit (Error 21)

B+ Q1651 TO SUB-MICRO IC1800/PIN 32 TABLE 5-3 - OUTPUT DC DETECTION CIRCUITS PER CHANNEL CHANNEL L R C SL SR SBL SBR PROTECTION CIRCUIT Q1751, Q1761 Q1762, Q1752 Q1763, Q1753 Q1764, Q1754 Q1765, Q1755 Q1766, Q1756 Q1767, Q1757

IC1531 H-0UT

L+ Q1671 IC1531 L-OUT D1316 R1741 220K 3.3V B+ IC1541 H-OUT Q1661 0V Q1751 3.3V 0V 3.3V Q1761 3.3V 220K R1731 LQ1681 IC1541 L-OUT

SPEAKER 0V dc

FIGURE 5-3 - SPEAKER OUTPUT DC VOLTAGE DETECT CIRCUIT - L CHANNEL

A126.5-2

6/16/04

43

5. System Control System

The circuit shown in Figure 5-3 monitors for the presence of a positive or negative 3V DC difference level across the speaker output for the LeftChannel. There is an identical protection circuit for all channels. These are listed in Table 5-3. The transistors Q1751 and Q1761 are configured so that a positive or negative DC difference level can be detected between the L+ and Loutputs. For example, if a positive DC level is detected at the L+ output in reference to L-, Q1761 will turn ON and apply a high through D1316 to IC1800/pin 32. If a negative DC level is detected at the L- output in reference to L+, Q1751 will turn ON and apply a high through D1316 to IC1800/pin 32. This same circuit description applies for all other outputs listed in Table 52. Note: An Error 21 indicates most likely a failure of a MOSFET output transistor. To determine which output channel has the defective MOSFET, place a VOM across each speaker output individually, and power the unit ON. A DC level (~3V) at any output before unit goes into protection indicates a defective channel (Check the MOSFET outputs for that channel).

Output Amplifier B+ Detection Circuit (Error 22)

D-AMP BOARD B+ R1889 2.5V D1803 3.6V R1803 TO SUB-MICRO IC1800/PIN 16

FROM DIGITAL AMP IC1537

Q1657

SBR+ FROM DIGITAL AMP IC1537

Q1677

FIGURE 5-4 - OUTPUT AMPLIFIER B+ DETECTION CIRCUIT

A126.5-4

6/7/04

44

5. System Control System

As shown in Figure 5-4, B+ (33V to 68V) is applied to the Sub-Micro IC1800/ pin 16 through R1889, which is used to drop B+ to approximately 2.5V (this circuit is located near the SBR speaker output circuit). This circuit detects the presence of output stage B+ supply. If the supply is missing, IC1800/pin 16 will go low and error 22 will be displayed. The 3.6V zener diode D1803 protects against the line going above 3.6V. NOTE: An Error 22 indicates a missing B+ not a defective output stage. If this error occurs the Switching Regulator is defective, or Open Circuit in the B+ path has occurred, and B+ is not supplied to the output stage.

45

6. System Control

Chapter 6 - System Control

Overall Block
VIDEO SWITCHING ICs IC3241 IC3431 IC3601 COMB FILTER IC702 IC701 IC3651 IC3501
CONTROL CONTROL CONTROL

ELECTRICAL VOLUME ICs IC2962 IC2912 IC2862

IC3751 IC3661

SWITCHING REGULATOR TUNER IC2121 I/F RECEIVER

CONTROL

IC2201 DSP IC2251 DSP

CONTROL

IC3701 CHROMA DECODER

IC2812 IC326

CONTROL

57 CONTROL

58

X2601 16.5 MHZ

CONTROL 22 23

TEMPERATURE PROTECT X1800 8 MHZ IC1800 SUB SYSTEM CONTROL #2 TO SWITCH REGULATOR BRD. (VOLUME CONTROL) OVER CURRENT PROTECT OVER VOLTAGE PROTECT HEADPHONE RELAY
CONTROL

RS232 INPUT

CONTROL

CONTROL

IC2706 SYSTEM RESET

IC2701 SUB SYSTEM CONTROL #1 IR RX X2701 7.28 MHZ

15 16

IC2601 MAIN SYSTEM CONTROL

CONTROL

POWER RELAY S-MUTE

IR RX
CONTROL IR TX

SPEAKER A/B RELAY IC1401 PCM/PWM IC1402 PCM/PWM IC1403 PCM/PWM IC1404 PCM/PWM

IC1005 INVERTER

FL BRD. IR FRONT IR REAR

HEADPHONE DETECT FUNCTION BRD. VOLUME BRD. KEY BRD. POWER SWITCH JOG BRD.

DIGITAL IC2005 SWITCHER 2CH IC401 SWITCHER MULTI-CH IC341 SWITCHER

LED DRIVE Q1004, Q1003 D1020 D1021 D1022

FIGURE 6-1 - SYSTEM CONTROL OVERALL BLOCK

A126.6-1

6/7/04

46

6. System Control
The main item to note about the Overall System Control Block is what circuits are controlled by each system control. This will be very helpful when determining if one of the system controls is defective. Key Control Functions of System Control ICs: Main Micro: o All Key-Scan functions o Switching Regulator Control Power Change Signal Stop Signal o Audio & Video Switching ICs o Audio & Video Processing ICs o IR Receiver Processing Sub-Micro #1: o System Reset Generation o RS232 Interface o IR Transmitter Processing Sub-Micro #2: o All PCM/PWM Processing Control o Switching Regulator Control Power Switch Signal o All Protection Circuits Interface o Headphone Relay Control o A/B Speaker Relay Control 1) Apply AC Power. 2) Press ON/OFF button: No Reaction. 3) Check Switching Regulator Standby Power Supply 12V at CN8/ pin 3 (Reference Fig. A-5, Appendix A). a. If missing, troubleshoot Switching Regulator (Ref. Chapter 2). b. If the Standby 12V at CN8/pin 3 is Pulsing as shown in Waveform 6-1: i. Check voltage at CN8/pin 8 and CN8/pin 6, if also Pulsing as shown in Waveform 6-2 & 6-3, then IC2601, the Main Micro, is defective (first confirm Crystal and Supply Voltage before replacement). c. If Standby 12V is present and stable, go to step 4 4) Check REG board Standby Output Voltages at CN909/pin 7 (+5VB) and CN909/pin 8 (+3.3VB). a. If missing, troubleshoot IC912 and IC911 regulators on REG board (Ref. Chapter 2). b. If +5V and +3.3V are present and the unit still does not power-up, then IC2701 Sub-Micro #1 is defective (first confirm Crystal and Supply Voltage before replacement).

Troubleshooting
IC2601 (Main Micro) and IC2701 (Sub-Micro #1)
If either of these microprocessors should fail, the unit will not power-up (no display and no functions) when the ON/OFF button is pressed. To determine which component is at fault, perform the following checks:

47

6. System Control IC1800 Sub-Micro #2

2V/div 100 ms/div 3Vpp

If IC1800 (Located on D-Amp board) fails, the unit will still power-up, but no speaker audio is present. Perform the following checks to determine if either IC1800 is defective or there is a defect along the audio path: 1) Check Pre-Out audio outputs. a. If audio is present at Pre-Out and the is no audio present at ALL speaker channel outputs, then this confirms there is a defect on the D-Amp board and also IC1800 is possibly defective. Go to Step 2. b. If audio is not present at random Pre-Out & Speaker Outputs, then there is a defect along the audio path. Reference Chapter 3 for Audio troubleshooting. 2) Check any of the following functions to confirm a defective IC1800. These functions are all performed by IC1800 (first confirm Crystal and Supply Voltage before replacement): a. Speaker A to B relay switching with Speaker Switch. b. Headphone Relay switching (plug in headphones). c. Temperature Protection circuits.

WAVEFORM 6-1

1V/div 100 ms/div 0.9Vpp

WAVEFORM 6-2

0.1V/div 100 ms/div

0.2Vpp

WAVEFORM 6-3

48

Appendix A

Appendix A

S-Video Booard

CIS Board

Video Board Analog Sub Board (on Audio Brd)

Pre-Out Board Underneath Audio Board

Front Panel

Audio Board

HP Board

Jog Board

Function Board

D-Amp Board Switching Regulator

VOL Board FL Board

Digital Board REG Board

Power SW & Power Boards

LED Board

FIGURE A-2 - FRONT PANEL BOARD LOCATION

FIGURE A-1 - OVERALL BOARD LOCATION

Appendix A

Video Board

CN909
CNP601

CN913

CNP602

CN914 REG Board

CNP622 Analog Sub Board CNP621 CNP620

Audio Board

FIGURE A-3 - ANALOG SUB BOARD CONNECTORS

FIGURE A-4 - REG BOARD CONNECTOR LOCATION

ii

Appendix A

CN6 CN5 CN4

CN2 CN1 CN7 CN3 CN8 Switching Regulator Board

FIGURE A--5 - SWITCHING REG CONNECTORS

iii

and ES are trademarks of Sony Electronics

A1260604

2004 Sony Electronics Inc. EMCS - A Service Company 1 Sony Drive Park Ridge, New Jersey 07656 Reproduction in whole or part without written permission is prohibited. All rights reserved

6/21/04