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PIC-PR-S-7-PR-7021-WRC 2.0 102436444.doc Hansjrg Roth 14.02.2007

PREMOS EMC/EMI Test Procedure

Name Prepared Approved by: by: Hansjrg Roth, TM .

Signature . .

Date 14. February 2007 .

Released

by:

TABLE OF CONTENT
1 2 3 4 5 6 7 8 9 Change Record.....................................................................................................................3 Applicable Documents..........................................................................................................3 Reference Documents...........................................................................................................3 Abbreviations........................................................................................................................4 Scope ..................................................................................................................................5 Participants...........................................................................................................................5 Test Description....................................................................................................................5 Test Equipment.....................................................................................................................6 EMC/EMI Test Matrix...........................................................................................................11
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Print Date: 19.02.2007

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PIC-PR-S-7-PR-7021-WRC 2.0 102436444.doc Hansjrg Roth 14.02.2007

EMC/EMI Test Procedure

PREMOS

10 EMC Test Sequence...........................................................................................................12 11 EMC/EMI Test Success Criteria...........................................................................................12 Annex 1: Experiment Switch ON............................................................................................15 12 Annex 2: Experiment Switch OFF.......................................................................................15 13 Annex 3: Performance Test...............................................................................................15 14 Annex 4: Cover Test..........................................................................................................16 15 Annex 5: Program Mode during Tests................................................................................16 16 Annex 6: Switch-ON Batch.................................................................................................17 17 Annex 7: Switch-OFF Batch...............................................................................................18

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PIC-PR-S-7-PR-7021-WRC 2.0 102436444.doc Hansjrg Roth 14.02.2007

EMC/EMI Test Procedure

PREMOS

Change Record
Issu e 1.0 1.1 2.0 Document Changes Draft Version Applicable Documents updated Test Matrix completed Fig 1: Test Arrangement up-dated - Suppressed: CE and electrostatic Discharge Susceptibility - Success Criteria added Release Date

02/02/06 13/02/2007

Applicable Documents
Ref AD1 AD2 AD3 AD4 Document Name General Electromagnetic Compatibility Specifications PREMOS EMC/EMI Test Procedure Electrical Standard EMC Control Plan for PICARD Document Number ST-SP-S-O-13-CNS PIC-PR-S-7-PR-7021-WRC ST-SP-S-2-45-CNS Issue 2.0 1.0 3.1 tbw

Reference Documents
Ref RD1 RD2 RD3 RD4 Document Name MIL STD 462 MIL STD 461C EMC/ESD Guideline Procedure Space Engineering Testing Document Number Issue

YTO/INS/EMC/0669/C ECSS-E-10-03A

15/02/02

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EMC/EMI Test Procedure

PREMOS

Abbreviations
AIV BNR CCC CMS-P CNRS DAQ DRB EGSE EICD FM FOV FR H/W HK I/F N/A OBC PA/QA PCDU PDR PGCU PICARD PMO6 PMOD PR-DPU PREMOS PR-PDU RM S/W TBC TBD Assembly, Integration & Verification Branch Not Regulated Command Control Center (CNES) Mission Centre at Bruxelles Centre National de la Recherche Scientifique Data Acquisition Delivery Review Board Electrical Ground Support Equipment Electrical Interface Control Document Flight Model Field-of-View Filterradiometer Hardware Housekeeping Interface Not Applicable On Board Computer Product Assurance / Quality Assurance Power Control & Distribution Unit Preliminary Design Review PICARD Gestion de la Charge Utile Mission name (French astronomer, Jean Picard 1620-1682) Absolute Radiometer of PMOD Physikalisch-Meteorologisches Observatorium Davos PREMOS Data Processing Unit PREcision Monitoring of Oscillation of the Sun PREMOS Power Distribution Unit Radiometer Software To Be Confirmed To Be Defined

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PIC-PR-S-7-PR-7021-WRC 2.0 102436444.doc Hansjrg Roth 14.02.2007

EMC/EMI Test Procedure

PREMOS

Scope

EMC test demonstrate that the electromagnetic interference characteristics (emission and susceptibility) of the equipment under worst condition does not result in malfunction of the equipment. It verifies also that the equipment does not emit, radiate or conduct interference, which result in malfunction of other system equipment. Moreover, the performance of the equipment during and after electrostatic discharge are verified both in conducted and radiated modes. The susceptibility margins are measured also.

Participants

The EMC/EMI test is defined and conducted by PREMOS experiment manager or his representative. To guaranty an efficiency and high quality test run, from each instrument shall be present an expert all the time. This expert shall supervise the test procedures and shall comment and approve test results of his instrument.

Test Description

The test shall be conducted in accordance with the requirements of MIL-STD-462. Additional reference documents are MIL-STD-461C for application of the limits and YTO/INS/EMC/0669/C EMC/ESD Guideline Procedure for the procedure (test set up). An evaluation shall be made on each equipment to determine which test shall be performed as the baseline requirements.

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EMC/EMI Test Procedure

PREMOS

Test Equipment

EMC/EMI test equipment consist of: EMC/EMI equipment (tbd industry) PREMOS EGSE Power Supply 28V Cables for interconnection experiment-EGSE Power Cable 28V

8.1

Test Place
EMC Testfacility (tbd industry) Location: Phone Control Room: Phone EMC Chamber:

Test location for EMC/EMI is:

Contact person: Tel : Fax: Email: Experimentators: Hansjrg Roth Dani Pfiffner Silvio Koller Phone: Phone: Phone W: ..41 (0)81 417 51 20 ..41 (0)81 417 51 21 ..41 (0)81 417 51 28

8.2

Test Definition

8.2.1 Test Facility Cleanliness


High precaution shall be taken to avoid any contamination to the experiment. Strictly has to follow the rules defined for environment tests in the PREMOS Cleanliness Control, see applicable documents AD2.

8.2.2 Test Item


The test item is the PREMOS Sensor Box.

8.2.3 Test Arrangement


The test item, the PREMOS sensor box will be installed on the test table. Interconnection to PREMOS EGSE and power supply will be established with three cables. One cable is the signal cable, the other one to supply the experiment, the power cable and the third, supply of stay alive heater. Signal cable is shielded. Length of the three cables are tbd. Between both power supply and Experiment, a LISN in each line shall be installed. See figure 2.

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EMC/EMI Test Procedure

PREMOS

S h i e l d E G S E ( L a p - T R o p ) B B S 4 2 2 N N R R 1 2 P R E M O S P a c k a g e

P o w e r 2 8 V

S u p p l y L I S N

P o w e r 2 8 V

S u p p l y L I S N

M CC h a m

b e r

Figure 1: PREMOS Test Arrangement (Stay Alive Heater not shown)

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EMC/EMI Test Procedure

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Figure 2: Line Impedance Stabilization Network (LISN).

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EMC/EMI Test Procedure

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8.2.3.1

Power Cable Layout

Power Connector (D-Sub 15P on PREMOS) Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Name LCL12 LCL12 LCL12 LCL12 RTN LCL12 RTN LCL12 RTN LCL10 LCL10 LCL10 LCL10 RTN LCL10 RTN LCL10 RTN Designation/Appellation Primary Voltage (BNR1) Primary Voltage (BNR1) Primary Voltage (BNR1) Primary Voltage (BNR2 ) Primary Voltage (BNR2 ) Primary Voltage (BNR2 ) 34V Power Ground (BNR1) 34V Power Ground (BNR1) 34V Power Ground (BNR1) 34V Power Ground (BNR2) 34V Power Ground (BNR2) 34V Power Ground (BNR2)

Table 1:Power Cable 8.2.3.2 Stay Alive Heater Cable Layout Stay Alive Heater Connector (D-Sub 9P on PREMOS) Pin 1 2 3 4 5 6 7 8 9 Name RSP RSP RP SP RSP RTN RSP RTN RP RTN SP RTN Designation/Appellation Rechauffage Survie PREMOS Rechauffage Survie PREMOS Thermal Sensor 1 Radiator PREMOS Thermal Sensor 2 Structure PREMOS Rechauffage Survie PREMOS RTN Rechauffage Survie PREMOS RTN Thermal Sensor 1 Radiator PREMOS RTN Thermal Sensor 2 Structure PREMOS RTN

Table 2: Stay Alive Heater Cable

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EMC/EMI Test Procedure

PREMOS

8.2.3.3

Signal Cable Layout

Data Connector (D-Sub 25S on PREMOS) Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Name TxAH RxAH TsyncH Designation/Appellation RS422, Transmit H RS422, Receive H 1 Minute Time Synch H

TxAL RxAL TsyncL

RS422, Transmit L RS422, Receive L 1 Minute Time Synch L

Shield

Table 3: Signal Cable

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EMC/EMI Test Procedure

PREMOS

EMC/EMI Test Matrix


Requirement
AD1, 4.2.2 limit: 10dB AD3: 4.3, Req: 431-2 AD1: 4.2.3 AD1: 4.4.6 with frequency range 60Hz to 100kHz AD1: 4.2.4 AD1: 4.2.5 AD1: 5.4.4, Characterization AD1: 5.4.5, Characterization of the internal Frequency

The following tests shall be performed for the qualification of PREMOS for PICARD:

Test Type
Conducted Emission (CE), frequency domain CE, time domain, switching transients (inrush current) CE, time domain, change of configuration transients Conducted Susceptibility (CS): Audio Frequency Power Line Ripple CS: Power Line Switching Transients CS: High Frequency Power Line Ripple Radiated Magnetic Field Emission Radiated Electric Field Emission (tbc)

Recommended Test Procedure


AD1, 5.2.2 & Annex 1 AD1, Annex 2 AD1, Annex 2 AD1, Annex 6 AD1, Annex 4 AD1: 5.2.5 & Annex 4

Battery voltage for all the test is: 33.2 V

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10

EMC Test Sequence

Use test matrix with test sequence, requirements and recommended procedures with links to applicable documents.

Battery voltage for all the test is: 33.2 V

11

EMC/EMI Test Success Criteria

Test is successful completed, when the electromagnetic interference characteristics (emission and susceptibility) of the equipment has not resulted in malfunction of the equipment. And the verification of emission, radiation and conduct interference, is inline with specifications. Moreover, the susceptibility margins shall be inside the specifications. TBD are the emission levels of tests for the radiated susceptibility and of the conducted susceptibility. The following signals are critical and part of the success criteria:

Signal

Channe l #
1 2 3 4 5 6 7 8 9 10

Full Scale [Pulse]


950 950 950 950 950 950 950 950 950 950

Accura cy [Pulse]
1 1 1 1 1 1 1 1 1 1

Max Error at EMC/EMI [Pulse]


1 1 1 1 1 1 1 1 1 1 (tbc) (tbc) (tbc) (tbc) (tbc) (tbc) (tbc) (tbc) (tbc) (tbc)

Comment

Calibration Zero Calibration Zero Calibration Zero Calibration Zero Calibration Zero Calibration Zero Calibration Zero Calibration Zero Calibration Zero Calibration Zero

Table 4: Zero Calibration Values

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EMC/EMI Test Procedure

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Signal

Channe l #
1 2 3 4 5 6 7 8 9 10

Full Scale [Pulse]


81000 81000 81000 81000 81000 81000 81000 81000 81000 81000

Accura cy [Pulse]
10 10 10 10 10 10 10 10 10 10

Max Error at EMC/EMI [Pulse]


10 (tbc) 10 (tbc) 10 (tbc) 10 (tbc) 10 (tbc) 10 (tbc) 10 (tbc) 10 (tbc) 10 (tbc) 10 (tbc)

Comment

Calibration F.S. Calibration F.S. Calibration F.S. Calibration F.S. Calibration F.S. Calibration F.S. Calibration F.S. Calibration F.S. Calibration F.S. Calibration F.S.

Table 5: Half Scale Calibration Values

Signal

Channe l #
1 2 3 4 5 6 7 8 9 10

Full Scale [Pulse]


162000 162000 162000 162000 162000 162000 162000 162000 162000 162000

Accura cy [Pulse]
20 20 20 20 20 20 20 20 20 20

Max Error at EMC/EMI [Pulse]


20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc)

Comment

Calibration F.S. Calibration F.S. Calibration F.S. Calibration F.S. Calibration F.S. Calibration F.S. Calibration F.S. Calibration F.S. Calibration F.S. Calibration F.S.

Table 6: Full Scale Calibration Values

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EMC/EMI Test Procedure

PREMOS

Signal

Channe l #
1 2 3 4 5 6 7 8 5 6 7 8 9 10 9 10

Full Scale [Pulse]


162000 162000 162000 162000 162000 162000 162000 162000 162000 162000 162000 162000 162000 162000 162000 162000

Accura cy [Pulse]
20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Max Error at EMC/EMI [Pulse]


20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc) 20 (tbc)

Comment

HAC1 HAC2 HAC3 HAC4 HBC1 HBC2 HBC3 HBC4 HCC1 HCC2 HCC3 HCC4 RAU RAI RBU RBI Table 7: Signal Values

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EMC/EMI Test Procedure

PREMOS

Annex 1: Experiment Switch ON


Step 1 2 Function Switch on 28V Experiment Power Run Switch on Batch (File: switch_on.stc) Wait for Finito in communication screen Check Check Current tbd mA Check Current tbd mA

12
Step 1

Annex 2: Experiment Switch OFF


Function Run Switch off Batch (File: switch_off.stc) Wait for Finito in communication screen Switch off 28V Experiment Power Check Check Current tbd mA Check Current 0mA

13
Step 1 2

Annex 3: Performance Test


Function Switch on 28V Experiment Power Run Switch on Batch (File: switch_on.stc) Wait for Finito in communication screen Wait 10 Min. Check Check Current tbd mA Check Current tbd mA Check Calibration Screen of red marks All fields should be white! Check Housekeeping Screen of red marks All fields should be white! Check Voltage screen of red marks All fields should be white! Check Current tbd mA

3 4 5 6

Run Switch off Batch (File: switch_off.stc) Wait for Finito in communication screen

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EMC/EMI Test Procedure

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14
Step 1 2 3 4

Annex 4: Cover Test


Function Open all covers Open all shutters Close all shutters Close all covers Check Check visually: Covers open Check visually: Shutters open Check visually: Shutters close Check visually: Covers close

Experiment is switched ON

15
Step 1 2

Annex 5: Program Mode during Tests


Function Switch on 28V Experiment Power Run Switch on Batch (File: switch_on.stc) Wait for Finito in communication screen Wait 10 Min. Check Check Current Tbd mA Check Current Tbd mA Check Calibration Screen of red marks All fields should be white! Check Housekeeping Screen of red marks All fields should be white! Check Voltage screen of red marks All fields should be white!

3 4 5 6

Repeat point 3 to 5 until end of test

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Annex 6: Switch-ON Batch

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Annex 7: Switch-OFF Batch

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