1.

Scope

This standard applied to the acceptance inspection of mechanical parts at the oyma plant. Mechanical parts refer to the following items which have mechanical, structural, and appearance functions. This standard does not apply to submarine repeater parts and items directly ordered from subcontractors by the manufacturing department. 1) Machined parts 2) Metal sheet parts 6) Plastic parts 3) Cast parts 4) Molded Parts

5) Rubber parts 8) Tools

7) Nameplates and labels

9) Printed wiring boards and Other

If both this standard and related standards below apply, this standard shall have priority. If both this standard and individual standard ( table 2) apply, the individual standards shall have priority.

Related Standards (1) Common Acceptance Inspection Standard: (2) Inspection Standard for Initial-Lot Products:

2.

Configuration of lost be inspected

A lot to be inspected shall basically be created from items of the same product name and model delivered together. Lots of the same product name, model, and acceptance date may be merged. 3. Inspection Report

If an inspection sheet is obliged by the purchase specification or order, its attachment and contents shall be checked. 4. Inspection Method and Evaluation Criteria 4.1 Inspection Method Test specimens shall be sampled, inspected, evaluated aas specified in Section 4.2 and according to the Attribute-Adjusted Sampling Inspection Standard ( ) and the sampling Test Standard ( ). 4.2 Inspection Items and Evaluation Createria

A sampling inspection shall be performed about the items indicated by circle in table 1. Despite the circles, however, items not specified in the drawing or purchase specification may be excluded. The initial-lot and general inspections are as follows: (1) Initial lot inspection: Applies to the products delivered first (conforming to the Inspection Standard for Initial - Lot Products).

(2) Ordinary inspections:

Applies to the general inspection of products.

5.

Recording Inspection Results (1) Filling out the delivery slip To fill out the delivery slip, refer to the following standard. XXXXX/XXX-XXX : Procedures for recording results of inspection ( 21 System)

(2) Create the following inspection reports: 1. Initial lot products : Inspection report based on XXXXX/XXX

6.

Specification of individual Inspection Standard

See the individual inspection standard list ( Table 2). The xxxxx/xxx applies to catalogued products procedured 7. Inspection Method

Refer to the acceptance Inspection manual for Mechanical Parts (XXXX/xxx)

8.

Handling and packaging of delivered Articles

When handling or packaging metal parts, be sure to wear gloves or finger cots or user tweezers to prevent discoloring by fingerprints. Select one of them according to the part shape. Plastic parts may be handled by an arbitrary method. After inspection, the parts shall be packaged as when delivered from the manufacture. If this packaging is not possible, however, package the parts so that they will not be damaged during transportation.

Table 1 Inspection items and evaluation criteria of mechanical parts Classification of inspection Major item Minor Items (code) General Configuration inspection Criteria Inspection standard No incorrect item, material, or surface treatment No detrimental defects, such as scratches, deformation, dirt, rust, or burring Complete processing with no error Drawing and purchase specification Drawing and purchase specification and FN Screw page Drawing and purchase specification Drawing and purchase specification Initial lot inspection Ordinary inspection Remarks

AQL 1.0% (Level 2) or equivalent

Appearance

Structure

O Specified tolerance General tolerance

General inspection (IP2) General inspection (IP3)

Dimension (1) Dimension (2)

Check

Function inspection (KN1) Function Waterinspection resistance (KN2) and other Inspect the circled items

Screw precision Strength and other

O O

O O

N = 4 Ac = 0, Re = 1

Table 2 Individual Inspection standards for mechanical part

No 1 2 3

Standard No

7 8

10

11

12

Title Acceptance Inspection Standard for Coated Parts Acceptance Inspection Standard for Plated Parts Acceptance Inspection Standard for Molded Parts Acceptance Inspection Standard for Sheet Metal and Plastic Work pieces Acceptance Inspection Standard for Cast Products Acceptance Inspection Standard for Nameplates and labels Acceptance Inspection Standard for tools Acceptance Inspection Standard for Rubber products Acceptance Inspection Standard for Mechanical Parts Kits Acceptance Inspection Standard for Machined Workpieces Acceptance Inspection Standard for Standard Mechanical Parts Acceptance Inspection Standard for Ceramic Printed Wiring Boards

No

Standard No

Title