Std Line ACE3

Screwpump Series

Product description

Flow volume: 15-180 l/min Max differential pressure: 16 bar Applications: Lubrication, circulation and transfer
ACE3 1121.02 GB

Application
The Std Line (standard) ACE pumps come in two executions; Lube Line and Fuel Line. The main differens is the shaft seal design, optimized for light duty and heavy duty respectivly. The pumps are used for handling non-aggressive uid with sufcient lubricating properties. When so required the Std Line ACE pump may be certied according to any of following classication societies: DnV, BV, LRS, ABS, RS, GL, RINA, KR, NK or CCS. Typical applications are: Lubrication of diesel engines, gears, gas and steam turbines, hydro turbines and paper machines. Circulation for cooling and ltration in large machineries, hydraulic systems and transformer oil for insulation in transformers. Transfer onboard ships, in oil factories, reneries, tank farms etc. Fuel supply duties for diesel engines.

Technical data
Discharge pressure
Maximum discharge pressure is 16 bar.

Differential pressure
Maximum differential pressure is 16 bar but is reduced at low viscosities as shown in the table below. Viscosity (cSt) 2 6 10 20 Max. diff. pressure (bar) 8 12.4 15.2 16

Inlet pressure
Maximum inlet pressure is 7 bar. Minimum inlet pressure is shown in the Selection guide.

Displacement
Size, lead Displacement (cm3/r) 025L 9.8 025N 13.9 032L 20.6 032N 29.1 038K 38.8 038N 49.1 038D 57.3

Pressure relief valve

The pump is equipped with an integral pressure relief valve with internal return, limiting the differential pressure across the pump and protecting the pump, should the discharge line be blocked. The valve is adjustable for different opening pressures. The value of the pressure limit can be set at the factory and should be adjusted at installation (see Installation & Service instruction for ACE pumps). The maximum pressure ackumulation varies with pump size, speed and viscosity, but will normally not exceed 4 bar. The characteristic of the valve allows the valve to be used as pressure regulating valve when not too high demands on pressure modulation are required. The valve has a maximum set pressure of 16 bar.
2

Drive
The pump is designed to be connected to an electrical motor by a exible shaft coupling.

Max speed limit

The maximum speed is 3600 rpm. For higher speeds contact your IMO-representative.

Rotation
The ACE pump is designed to operate in one rotational direction only, as standard clockwise when facing the shaft end. Pumps for CCW operation can be delivered on special request. For shorter periods of time, a few minutes for emptying a discharge line, the pump may be operated in reverse direction, provided the back pressure is limited to 3 bar.

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ACE3 1121.02 GB

Fluid viscosity
Min. viscosity, all oil types 1.6 cSt Lube Line (Seal version code V): Max. viscosity, lube & hydraulic oils 800 cSt Max. viscosity, fuel oils 200 cSt Fuel Line (Seal version code T): Max. viscosity 3 500 cSt For higher viscosity contact IMO AB.

Moment of inertia
For bare shaft pump Size 025 032 038 -6 2 20 60 140 10 kgm

Mounting attitude
The ACE is mounted vertically with the shaft pointing upwards or horizontally with pipe connections facing upwards or sideways. On special request a pump for horizontal mounting with pipe connections facing downwards can be delivered.

Fluid temperature
Lube Line: Fuel Line: -20C to 90C. -20C to 155C

Sound level
A typical sound level from a pump with standard driver is 58 dB(A). This value refers to free eld conditions at 5 bar, 2940 rpm and 40 cSt, measured according to ISO-3741.

Material and design

Pump body Power rotor Idler rotors Shaft seal Lube Line Nodular cast iron Surface-treated steel Surface treated cast iron Carbon/Silicon Carbide Viton elastomers Fuel Line Nodular cast iron Surface-treated steel Surface treated cast iron Silicon Carbide/Silicon Carbide Viton elastomers

For handling of uids that may be aggressive to above materials consult your IMO-representative.

Viscosity table
cSt SSU 2 32.6 4 39.2 8 52.2 20 99.4 37 174 75 346 200 927 400 1850 800 3700 1500 6940

Units
The following units are frequently used for specication of pumps: SI IMO USA Conversion Pressure Pa (MPa) bar psi 1 bar = 14.5 psi = 0.1 MPa Speed r/s rpm rpm 1 rpm = 0.016667 r/s Viscosity mm2/s cSt SSU mm2/s = cSt (see table) Temperature C C F C = (F-32)/1.8 Length m mm inch 1 mm = 0.0394 inch lit/min GPM 1 lit/min = 0.264 GPM Flow rate m3/s
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ACE3 1121.02 GB

Performance guide
Typical performance values at 5 bar
Flow calculated at 26 cSt, power at 500 cSt For values under other operating conditions, please refer to the IMO AB pump selection software WinPump (download it from www.imo.se and apply for licence).
m3/h 12 10 8 6 4 2 0 l/min 200 167 133 100 67 33 0

25L

25N

32L

32N

38K

38N

38D

rpm 1470 1770 2950 3550 rpm 1470 1770 2950 3550 rpm 1470 1770 2950 3550

025L l/min 10.0 12.9 24.5 30.4 032L l/min 22.8 29.0 53.3 65.6 038K l/min 45.5 57.1 102.9 126.2

kW 0.3 0.4 0.9 1.1 kW 0.5 0.7 1.3 1.7 kW 1.0 1.3 2.5 3.2

025N l/min 13.5 17.7 34.1 42.5 032N l/min 35.9 44.6 79.0 96.4 038N l/min 55.8 70.5 128.4 157.9

kW 0.4 0.5 1.0 1.3 kW 0.8 1.0 1.9 2.4 kW 1.3 1.7 3.2 4.1 038D l/min 59.1 76.2 143.9 178.2 kW 1.4 1.8 3.4 4.3

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ACE3 1121.02 GB

Pump model code

Pump series ACE Size (Power rotor diameter, mm) 025, 032, 038 Lead L = Low lead K = Low lead N = Normal lead D = High lead Generation Design generation 3 Material in pump body N = Nodular cast iron Shaft seal design V = Carbon/Stainless steel, elastomers in Viton (Lube Line) T = Carbide/Carbide, elastomers in Viton (Fuel Line) Q = Carbide/Carbide with SealGuard, elastomers in Viton (Fuel Line with Sealguard) Mounting B = Flange mounting Valve P = Pressure relief valve included

Special design Code group omitted for standard design

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Pump dimensions
Pump ACE
Dimensions in mm (The counter flanges are accessories)

Flange size FH FI FR FY 25 37 25 27 30 40 42 40 42 49

Pump size 025 032 038

Main dim. A 225 261 273 B 73 73 83 B1 81 81 83 Outlet P 25 25 40 PL PM PN PO PR PS PT 14 14 15 28 28 40 46 54 55 9 9 11 62 82 25 62 82 25 90 115 33 T 25 40 40 C 50 50 50 D 60 68 75 E 60 75 85 F 175 211 223 N 110 133 151 Inlet TM TN TO TR TS 28 32 40 41 40 45 9 11 11 W G 12 12 15 H 6 6 6

Flange dim. J 130 130 145 K 160 160 170 L1) 110 110 120 LG 9 9 11 Weight Z Z1 CoG kg M5 75 10 M5 92 12 M5 100 15

Pump size 025 032 038

Shaft X2) Y

62 82 29 90 115 29 90 115 34

14 16 5 14 16 5 19 21,5 6

1) Tolerances ISO H7 2) Tolerances ISO j6 Fig. 1 6 www.imo.se

ACE3 1121.02 GB

Pump dimensions
Pump unit ACE
Dimensions in mm (With standard electric motor)

H D1

Pump IEC Frame size No size

025 025 025 025 025 032 032 032 032 032 038 038 038 038 038 71 80 90 100 112 71 80 90 100 112 80 90 100 112 132 F130 F165 F165 F215 F215 F130 F165 F165 F215 F215 F165 F165 F215 F215 F265

Main dim. A
481 521 565 611 624 517 557 601 647 660 569 613 659 672 744

Foot dim. C
98 112 112 155 155 98 112 112 155 155 112 112 155 155 185

A1
208 238 272 308 321 208 238 272 308 321 238 272 308 321 371

A2
213 239 247 309 322 213 239 247 309 322 239 247 309 322 373

AC
140 160 178 199 215 140 160 178 199 215 160 178 199 215 255

B
171 185 185 228 228 171 185 185 228 228 195 195 238 238 268

D D1 E
60 60 60 60 60 68 68 68 68 68 75 75 75 75 75 156 88 98 109 109 164 96 106 117 117 103 113 124 124 130 60 60 60 60 60 75 75 75 75 75 85 85 85 85 85

F
105 90 90 230 230 105 90 90 230 230 90 90 230 230 270

G G1 H
70 19 60 15 60 15 75 185 22 75 185 22 70 19 60 15 60 15 75 185 22 75 185 22

J
205 210 210 250 250 205 210 210 250 250

K
180 180 180 215 215 180 180 180 215 215 180 180 215 215 265

8 9x16 12 11 12 11 15 14x24 15 14x24 8 9x16 12 11 12 11 15 14x24 15 14x24 12 11 12 11 15 14x24 15 14x24 18 14x24

60 15 210 60 15 210 75 185 22 250 75 185 22 250 95 225 23 300

Pump size/ IEC No/ Frame size

025/71/F130 025/80/F165 025/90/F165 025/100/F215 025/112/F215 032/71/F130 032/80/F165 032/90/F165 032/100/F215 032/112/F215 038/80/F165 038/90/F165 038/100/F215 038/112/F215 038/132/F265

Outlet P
25 25 25 25 25 25 25 25 25 25 40 40 40 40 40

Inlet PS
30 30 30 30 30 30 30 30 30 30 49 49 49 49 49

Dismantling S
30 30 30 30 30 49 49 49 49 49 49 49 49 49 49

Weight Z
48 58 68 78 78 48 58 68 78 78

PB
37 37 37 37 37 37 37 37 37 37 42 42 42 42 42

PR
27 27 27 27 27 27 27 27 27 27 42 42 42 42 42

T
25 25 25 25 25 40 40 40 40 40 40 40 40 40 40

TB
37 37 37 37 37 42 42 42 42 42 42 42 42 42 42

R
27 27 27 27 27 42 42 42 42 42 42 42 42 42 42

V
98 108 118 128 128 98 108 118 128 128 108 118 128 128 150

V1
48 58 68 78 78 48 58 68 78 78 58 68 78 78 100

Y
68 68 68 68 68 68 68 68 68 68

CoG kg
283 291 287 285 281 302 310 305 300 295 327 323 317 312 309 20 24 30 40 45 22 26 32 42 47 29 35 45 50 75

68 58 68 68 68 78 68 78 70 100

ACE3 1121.02 GB

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Sectional view
ACE all models

732

7310

463

463A

xQxx SealGuard
501 509 506 122 351 (112) 401 1020 202

CC
556 551 537

537A

EE

557

557A

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ACE3 1121.02 GB

List of components
Pos No Denomination 1020 113 122 125 202 351 401 440 451 453 462 462A 463 463A 501 506 509 Power rotor Key Ball bearing Secondary seal Idler rotor Balancing bush Pump body Return valve Screw Screw Plug Sealing washer Plug Sealing washer Front cover Gasket Shaft seal Pos No Denomination 537 537A 551 556 557 557A 6000 605 608 608A 6120 613 614 615 7310 732 Deaeration plug Washer Rear cover Gasket Plug Washer Compl. valve element O-ring Valve spindle Tension pin Set screw Pin Valve piston Valve spring Compl. SealGuard Gas generator

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Installation
The ACE-pump is designed to be angemounted to an electric motor via a connecting frame and a exible shaft coupling and has an angle bracket for mounting horizontally and vertically, see mounting instructions. Two pump units can also be mounted to a double assembly on a common frame with inlet and outlet pipe connections. The double assembly saves space and facilitates installation, maintenance, service and supervision. See Product description for T4. The pump unit, pump with connecting frame and motor, is designed to work in an air temperature between +2 C and +40 C. This with a maximum humidity of 80 %. For other environmental conditions, please contact your IMO-representative. The pump body, however, can be heated to maximum uid temperature. For more information about installation, see the Installation and Service instruction for ACE pumps.

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ACE3 1121.02 GB

A bare shaft pump (Fig. 3) can be ordered with the accessories in g. 4-10.

Accessories

Fig. 3 Bare shaft pump

Fig. 4 Set of counter anges

Fig. 5 Connecting frame

Fig. 6 Electric motor

Fig. 7 Angle bracket

Fig. 8 Shaft coupling

Fig. 9 Double assembly unit

Fig. 10 SealGuard

SealGuard enhances shaft seal life when handling Heavy Fuels, having a tendency to form hard deposits impairing the shaft seal performance.

Maintenance and Service

Spare parts for these pumps are easily available from stock. For detailed information and knowhow about service see the Installation and Service instruction for ACE pumps or contact your IMO-representative.

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IMO AB:

P. O. Box 42090, SE 126 14 Stockholm, Sweden Telephone: +46 8 50 622 800, Telefax: +46 8 645 1509