3PC Directional Control Valves

Count on the hydraulics expert

Caterpillar has been designing hydraulic components and systems for more than 50 years. Our rugged, dependable components make progress possible around the world. Now were offering our hydraulics expertise to you.

One of the reasons for our longterm success is that we believe a component is only as effective as the system within which it operates. That means we consider the overall function of the system before we design any single part of it. Its an approach that helps us ensure durability and performance throughout the life of a machine. Its also an approach that promotes exible solutions to a variety of application challenges at the component level. Cat 3PC Valves are a great example. Depending on their conguration, priority can be assigned to one function over another. Their sectional design

allows valves to be congured with two to nine sections. This offers great versatility, giving you the ability to specify a valve that perfectly matches the demands of your application. System functions, like ride control, anti-drift, and pilot supply, can be incorporated into the valve allowing you to reduce hydraulic lines in the system. Integration reduces the need for add-on valves while improving response.

Cat 3PC Valves

Closed-center and load-sensing features improve fuel efciency Available integrated ride control Priority control of functions is offered Proportional ow is shared among sections Five spool congurations are available Internal anti-drift valves and pilot supply eliminate external lines Inlet manifold options support xed and load-sensing pumps Low hysteresis and high repeatability provide dependable performance Multiple port types and sizes offer greater design exibility Relief valves are available for work ports, main or margin Hydraulic and electro-hydraulic actuation available

Table of contents
3PC Valve overview ............................................................... 2-3 General specications ..............................................................4 C3PC (Compact) Valve Sectional view.....................................................................6 Dimensions ..........................................................................7 Charts ...................................................................................8 S3PC (Small) Valve Sectional view...................................................................10 Dimensions ........................................................................11 Charts .................................................................................12 M3PC (Medium) Valve Sectional view...................................................................14 Dimensions ........................................................................15 Charts ........................................................................... 16-17 Building to your requirements ...............................................18 Appendix Glossary .............................................................................20 Schematics .................................................................. 21-23 Other specications and options ...................................24 How to obtain a quote......................................................25 3PC valve inquiry form ............................................................26 C3PC ordering example ..........................................................27 Ordering details .................................................................. 28-30

3PC general specications/options

General Information Maximum Flow LPM (GPM) Maximum Pressure Rating kPa (psi) Maximum Number of Possible Sections Ride Control Availability Standard Ports SAE No. 16 Pump Port Size Tank Port Size LS Output Port Size Work Port Size Optional Ports Pilot Drain Port Size Pilot Supply Port Size Pump Gage Port Size Tank Gage Port Size Pilot Accumulator Port Size LS Input Port Size Optional Cartridge Valves LS Bleed Valve & Orice Pilot On/Off Solenoid Pilot Check Valve Pressure Reducing Valve Main Relief1 Margin Relief/Fixed Pump Unloading Optional Work Port Cartridges Relief Valve with Anti-Cavitation Relief Valve Anti-cavitation Anti-Drift Valve Spool Options Standard Motor 4-Position Float Regen Swing
1 1

C3PC Pump Port: 135 (35) Work Port: 120 (32) 24,100 (3500) 9 N/A

S3PC Pump Port: 280 (75) Work Port: 250 (65) 34,500 (5000) 5 Yes

M3PC Pump Port: 550 (145) Work Port: 450 (120) 34,500 (5000) 5 Yes 1-1/4" (opt. 1-1/2") Code-62 4-bolt ange 1-1/2" (opt. 2") Code-61 4-bolt ange SAE No. 6 1-1/4" Code-62 4-bolt ange OptionalSAE No. 6 OptionalSAE No. 6 OptionalSAE No. 6 OptionalSAE No. 6 OptionalSAE No. 6 OptionalSAE No. 6 N/A Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

SAE No. 16 SAE No. 16 SAE No. 6 SAE No. 8 (optional No. 10) OptionalSAE No. 6 OptionalSAE No. 6 OptionalSAE No. 8 N/A OptionalSAE No. 6 OptionalSAE No. 6 Yes Yes Yes Yes N/A N/A Yes Yes Yes Yes Yes Yes Yes N/A N/A

(opt. 1" Code-62 4-bolt ange) SAE No. 20 (opt. 1-1/4" Code-61 4-bolt ange) SAE No. 6 SAE No. 16 (opt. 1" Code-62 4-bolt ange) OptionalSAE No. 6 OptionalSAE No. 6 OptionalSAE No. 6 OptionalSAE No. 6 OptionalSAE No. 6 OptionalSAE No. 6 Yes Yes Yes Yes N/A N/A Yes Yes Yes Yes Yes Yes Yes Yes Yes

It is not possible to have both a Main Relief and a Margin Relief in a valve.

C3PC Valve

Maximum Flow LPM (GPM) Pump Port: 135 (35) Work Port: 120 (32)

Maximum Pressure Rating kPa (psi) 24,100 (3500)

C3PC section

1 8

1 2, 8

Legend
1. Work Ports 2. Line Relief and/or Anti-Cavitation Valve 3. EH Solenoid 4. Main Spool 5. Load Sense Signal Check Valve 6. Valve Body 7. Centering Spring Housing 8. Anti-Drift Valve 9. Pressure Compensator/Pump Check

C3PC dimensions
(Dimensions in millimeters)

C3PC Charts
2500 362.5

PUMP TO WORKPORT PRESSURE DROP

4000 580

ANTI-DRIFT VALVE PRESSURE DROP

2000 290

3000 435

PRESURE (kPa, psi)

1500 217.5

PRESSURE (kPa, psi)

2000 290

1000 145

500 72.5

1000 145

5858 kPa Load 60 C Oil

25 6.6

50 13.2

75 19.8

25 6.6

50 13.2

75 19.8

FLOW RATE (LPM, GPM)

FLOW RATE (LPM, GPM)

20,000 2900

TYPICAL LINE RELIEF PERFORMANCE

TYPICAL LOAD SENSE RELIEF PERFORMANCE

20,000 2900

15,000 2175

15,000 2175

PRESSURE (kPa, psi)

10,000 1450

PRESSURE (kPa, psi)

10,000 1450

5,000 725

5,000 725

25 50 6.6 13.2 FLOW RATE (LPM, GPM)

75 19.8

5 1.3

10 15 2.6 4 FLOW RATE (LPM, GPM)

20 5.3

25 6.6

S3PC Valve

Maximum Flow LPM (GPM) Pump Port: 280 (75) Work Port: 250 (65)

Maximum Pressure Rating kPa (psi) 34,500 (5000)

11 9

S3PC Valve

8 2 1 1 2

3
5 4 Legend
1. Work Ports 2. Line Relief and/or Anti-Cavitation Valve 3. Pilot Port/Solenoid Location 4. Main Spool 5. Valve Body 6. Spring Housing 7. Anti-Drift Valve 8. Pressure Compensator/Pump Check

10

S3PC dimensions
(Dimensions in millimeters)

11

S3PC charts
600 87

PUMP TO WORKPORT PRESSURE DROP

5000 725

ANTI-DRIFT VALVE PRESSURE DROP

1 Function 2 Functions 3 Functions

500 72.5
4000 580

Without Anti-drift check With Anti-drift check

400 58
PRESSURE (kPa. psi) PRESSURE (kPa. psi)

3000 435

300 43.5

2000 290

200 29

100 14.5

1000 145

100 26.4

200 52.8

300 400 89.2 105.6 FLOW RATE (LPM, GPM)

500 132

100 26.4

200 52.8 FLOW RATE (LPM, GPM)

300 89.2

400

105

34,500 5000 31,050 4500 27,600 4000

TYPICAL LINE RELIEF PERFORMANCE

35,000 5075

TYPICAL LOAD SENSE RELIEF PERFORMANCE

30,000 4350

24,150 3500 20,700 3000

25,000 3625

PRESSURE (kPa, psi)

PRESSURE (kPa, psi)

20,000 2900

17,250 2500 13,800 2000

15,000 2175

10,350 1500 6,900 1000

10,000 1450

3,450 500 0 0 20 5.3 40 10.6 60 18.9 80 21.1 100 26.4 120 31.7 140 37 160 42.3 180 47.6 200 52.3

5,000 725

.2

.4

.6 TIME (SEC.)

.8

1.0

12

FLOW RATE (LPM, GPM)

M3PC Valve

Maximum Flow LPM (GPM) Pump Port: 550 (145) Work Port: 450 (120)

Maximum Pressure Rating kPa (psi) 34,500 (5000)

13

M3PC Valve
1

2
7

5 4

Legend
1. Work Ports 2. Line Relief and/or Anti-Cavitation Valve 3. EH Solenoid 4. Main Spool 5. Load Sense Signal Resolver 6. Valve Body 7. Spring Housing 8. Anti-Drift Valve 9. Pressure Compensator/Pump Check

14

M3PC dimensions
(Dimensions in millimeters)

15

M3PC charts
2000 290

PUMP TO WORKPORT PRESSURE DROP

3000 435

ANTI-DRIFT PRESSURE DROP

With Anti-drift Without Anti-drift

2500 362.5

1500 217.5
2000 290
PRESSURE (kPa, psi) PRESSURE (kPa, psi)

1000 145

1500 217.5

1000 145

500 72.5

500 72.5

100 26.4

200 52.8

300 400 79.3 105.7 FLOW RATE (LPM, GPM)

500 132.1

50 13.2

100 26.4

150 39.6

200 52.8

250 66

FLOW RATE (LPM, GPM)

20,000 2900

TYPICAL LINE RELIEF PERFORMANCE

35,000 5075

TYPICAL LOAD SENSE RELIEF PERFORMANCE

30,000 4350 15,000 2175

25,000 3625

PRESSURE (kPa, psi)

PRESSURE (kPa, psi)

20,000 2900

10,000 1450

15,000 2175

5,000 725

10,000 1450

5,000 725

50 13.2

100 26.4

150 39.6

200 52.8

250 66

300 79.3

350 92.5

.2

.4

.6 TIME (SEC.)

.8

1.0

16

FLOW RATE (LPM, GPM)

M3PC charts
TYPICAL PERFORMANCE FOR VALVES CONTAINING ANTI-CAVITATION
1000 145

With relief Without relief

800 116

PRESSURE DROP (kPa, psi)

600 87

400 58

200 29

50 13.2

100 26.4

150 39.6

200 52.8

250 66

300 79.3

FLOW RATE (LPM, GPM)

TYPICAL MARGIN RELIEF PERFORMANCE

50,000 7250

40,000 5800

PRESURE DROP (kPa, psi)

30,000 4350

20,000 2900

10,000 1450

3000 kPa Load

30 7.9

90 23.8

150 39.6

210 55.5

270 71.3

FLOW RATE (LPM, GPM)

17

Building to your requirements

The toughness and durability of every Cat component begins with innovative engineering. Utilizing sophisticated processes such as nite element analysis, computational uid dynamics and a proprietary system simulation tool, components are designed to meet the challenges of the most demanding applications, and the harshest of working environments. Caterpillars global manufacturing capabilities include facilities dedicated to hydraulic valve manufacturing. Our manufacturing materials and processes meet or exceed ASTM, DIN, ISO and SAE standards. We follow the 6 Sigma methodology, which provides an integrated, disciplined, and proven approach for delivering exceptional quality, with an enhanced lifecycle value. With a reputation for building rugged and reliable equipment, Caterpillar has the production facilities, technical capabilities, testing and quality processes necessary to produce valves to meet your application requirements. Caterpillar can incorporate enhanced technologies such as electrohydraulics or programmable hydraulic systems. In addition, systems can be designed to include pumps, motors, cylinders, fans, brakes, steering systems, hydrostatic transmissions, joysticks and much moreenabling you to meet your customers unique requirements.

18

Appendix

19

Appendix
Glossary
Anti-Cavitation: A cartridge valve which passes ow from tank to the work port in order to replenish or make-up voided volume of oil in an actuator connected to the work port. Anti-Drift: A cartridge valve used to reduce work port leakage. This valve is typically a pilot operated check valve, which can be used to allow lowering of a gravity load. Float Spool: A spool designed to connect work ports to the tank (return) port, usually in a fourth position, allowing a cylinder or motor to oat. Margin Relief/Fixed Pump Unloading Valve: This cartridge valve opens in response to an external pilot pressure and diverts pump ow directly to tank. Motor Spool: A spool design which connects both work ports to tank in the neutral state. Pressure Reducing Valve: A cartridge valve used to maintain a reduced pressure in a portion of the hydraulic circuit, usually for use in a pilot circuit. Ride Control: A valve to control the connection of lifting cylinders to an accumulator which acts as a shock absorber, allowing the lift cylinders to move independently of the machine while traveling. Work Ports: Ports on the hydraulic valve where the connections are made to an external circuit, sometimes termed cylinder ports.

20

Pilot Drain Pilot Supply

Load Sense Drain

Pump

Tank

Typical C3PC Schematic

Inlet

Section 1

Section 2

Section 3

End Plate 21

Appendix
Typical S3PC Schematic
End Plate
Pilot Supply Pilot Supply

Section 3

Accumulator

Ride Control Bolt On Plate Section 2

Pilot Supply Pilot Supply

Pilot Supply

Pilot Supply

Section 1

Accumulator Load Sense Signal

Inlet
Pilot Drain Pump

22

Load Sense Signal

Load Sense Drain

Tank

To Pilot Accumulator Pilot Drain Pilot Supply

Load Sense

From Filter

To Filter

Typical M3PC Schematic

Pilot Drain Pilot Supply

Outlet

Ride Control

Section 2

Section 1

Inlet

Duplicate Load Sense Signal

Load Sense Signal

Pump

23

Tank

Appendix
Other Specications and Options
Approximate Weight (kg) Inlet Outlet Section -Pilot -EH -Ride Control Options -LS Bleed Valve -Pilot On/Off Solenoid -Pilot Check Valve -Pressure Reducing Valve -Main/Margin Relief -Relief Valve with Anti-Cavitation -Relief Valve -Anti-cavitation Valve -Anti-drift Valve Electro-Hydraulic Actuator Specications Operating Voltage Coil Resistance -12V Proportional (1.0 A) -24V Proportional (2.0 A) -12V On/Off -24V On/Off PWM Frequency -12V Proportional (1.0 A) -24V Proportional (2.0 A) Pilot Pressure Requirements -Minimum Pressure -Maximum Pressure Flow (minimum) Fluid & Ambient Temperature Recommended Fluid Recommended Filtration Connector 3100 kPa 3500 kPa 15 LPM -40C to 105C SAE 10 to SAE 30 10 microns (nominal) Deutsch 100 Hz, 112 mA Peak to Peak 50 Hz, 200 mA Peak to Peak 12 ohms 12.6 ohms 10 ohms 38.6 ohms 12 VDC or 24 VDC 0.1 0.2 0.1 0.3 N/A 0.3 0.3 0.1 0.6 0.2 0.2 0.1 0.3 N/A 0.5 0.5 0.1 0.5 N/A 0.2 0.1 0.3 0.4 0.4 0.4 0.3 0.9 9.2 9.8 N/A 22.2 22.8 23.7 36.7 37.3 37.7 C3PC 13 4.9 S3PC 18.5 7.6 M3PC 25.8 24.3

24

How to obtain a quote

1) Important: Copy the following inquiry form and the order form(s) before providing any information. 2) Using the copied documents, complete the inquiry form and the order form(s) corresponding to the valve series of interest (for compact, C3PC; small, S3PC; and medium, M3PC valves). 3) Fax the inquiry form and the order form(s) to your nearest OEM Solutions location (listed on top of the inquiry form). Provide us with as complete a response as possiblewell help you ll in the blanks. If you have any questions, please contact your nearest OEM Solutions location which can be found on the back cover. We appreciate your privacy concerns. Your response will be used only to provide you with information on Cat 3PC Valves. It will not be used for any other purpose.

Product availability
Please call for availability. Generally, allow 8 to 12 weeks after placing your order for completed valves to be shipped.

25

3PC valve inquiry form

Fax to: OEM Solutions Group U.S.A.: 1.309.636.1087 Switzerland: 41.22.849.4075 Singapore: 65.6.662.8347

Contact (please print) __________________________________________________________________________________ Company ____________________________________________________________________________________________ Phone__________________________________________Fax__________________________________________________ E-mail _______________________________________________________________________________________________

3PC Valve Information Request

Estimated annual usage of product to be equipped with 3PC Valve(s): ____________________________________________________________________________________________________

Describe your vehicle: Year _________________ Manufacturer __________________________ Model _______________________________

Briey describe use of vehicle and environment (ex. loading and dumping): _______________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________

Customization request: _________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________

26

C3PC ordering example

Example Order Detail: After evaluating the 3PC valve family, the customer determines his needs and completes the appropriate order detail below based on the following requirements:
A C3PC valve with 5-sections. A load sense relief set to 238 bar. SAE #10 work ports as well as additional ports for a pump gage, load sense input, and pilot supply. He selects a pressure reducing valve to protect the solenoids because the machine's pump pressure is over 35 bar. He also selects a pilot shut off valve to stop pilot ow if the electrical signal is lost. 1st spool Each section will have a standard spool conguration and standard leakage requirements except for one, which will need a oat spool and an anti-drift valve for low leakage in one port. Each section needs to be electro-hydraulically actuated. He the selects the cylinder port options and the respective max ows for the rod end and head end side of each section.
A Ports B Ports A B A Ports B

238

10

P S L

S
2nd spool

C 210

C 210 S S

70

50

S
3rd spool

R S S 100 250 R 250 S S C S L 250

90

Number of Spools
2-9
() if not required

S
4th spool

C 180

90

40

Load Sense Relief (bar) Work Ports

SAE No. 8:8 SAE No. 10: 10

F
5th spool

120 120

Additional Ports
Load Sense Input: L Pilot Accumulator: A Pilot Drain: D Pilot Supply: S Pump Guage: P None Required:

S
6th spool

C C 200 200 S S 120

120

7th spool

Optional Features
Load Sense Bleed & Orifice: LB Pilot Shut Off: SO Pressure Reducing Valve & Screen: PR Non Required:

PR

SO

8th spool

9th spool

Spool Symbol
(2 columns)

Flow (lpm)
(specify in 10 LPM increments)

(2 columns)

Low Leak
Internal anti-drift valve (<1 mL/min): L Standard Leakage: S

Standard (S)

4-Float Pos. (F)

Motor (M)
(2 columns)

Actuation
Electro hydraulic: E Hydraulic Pilot: H

Cylinder Port Options (for Port A & B)

Anti-cavitation valve: A Combination line relief with anti-cavitation valve: C* Port relief: R*
* Pressure in Bar

27

C3PC ordering detail

1st spool

Ports

Ports A B

Ports

2nd spool

Number of Spools
2-9

3rd spool

Load Sense Relief (bar) Work Ports

SAE No. 8:8 SAE No. 10: 10

() if not required

4th spool

5th spool

Additional Ports
Load Sense Input: L Pilot Accumulator: A Pilot Drain: D Pilot Supply: S Pump Guage: P None Required:

6th spool

7th spool
Optional Features
Load Sense Bleed & Orifice: LB Pilot Shut Off: SO Pressure Reducing Valve & Screen: PR Non Required:

8th spool

9th spool

Spool Symbol
(2 columns)

Flow (lpm)
(specify in 10 LPM increments)

(2 columns)

Low Leak
Internal anti-drift valve (<1 mL/min): L Standard Leakage: S

Standard (S)

4-Float Pos. (F)

Motor (M)

Actuation
Electro hydraulic: E Hydraulic Pilot: H

Cylinder Port Options (for Port A & B)

(2 columns)
Anti-cavitation valve: A Combination line relief with anti-cavitation valve: C* Port relief: R*

* Pressure in Bar

28

S3PC ordering detail

1st spool

Ports

Ports A B

Ports

2nd spool

Ride Control
Yes: Y No: N

Number of Spools
2-5

3rd spool

Load Sensing Pressure Limitation (bar)

SAE: S 4 Bolt Flange: 4

() if not required

4th spool

Work Ports

5th spool

Additional Ports
Load Sense Input: L Pilot Accumulator: A Pilot Drain: D Pilot Supply: S Pump Gage: P Tank Gage: T None Required:

Pump Port
SAE: S 4 Bolt Flange: 4

Tank Port
SAE: S 4 Bolt Flange: 4

Optional Features
Load Sense Bleed & Orifice: LB Pilot Shut Off: SO Pressure Red Valve: PR Non Required:

Spool Symbol
(2 columns)

Flow (lpm)
(specify in 10 LPM increments)

(2 columns)

Low Leak
Internal anti-drift valve (<1 mL/min): L Standard Leakage: S

Standard (S)

4-Float Pos. (F)

Motor (M)

Regen (R)

Swing (W)
(2 columns)

Actuation
Electro hydraulic: E Hydraulic Pilot: H

Cylinder Port Options (for Port A & B)

Anti-cavitation valve: A Combination line relief with anti-cavitation valve: C* Port relief: R*

* Pressure in Bar

29

M3PC ordering detail

Ports Ports A B Ports

1st spool

2nd spool Ride Control

Yes: Y No: N

3rd spool

Number of Spools
2-5

Load Sensing Pressure Limitation (bar) Pump Port

1 1/4 4 Bolt Flange: S 1 1/2 4 Bolt Flange: 0

() if not required

4th spool

5th spool

Additional Ports
Load Sense Input: L Pilot Accumulator: A Pilot Drain: D Pilot Supply: S Pump Gage: P Tank Gage: T None Required:

Tank Port
1 1/2 4 Bolt Flange: S 2 4 Bolt Flange: 0

Optional Features
Load Sense Bleed & Orifice: LB Main Relief: MR Margin Relief/Fixed pump unloading: MF Pilot Shut Off: SO Pressure Red Valve: PR Non Required:

Spool Symbol
(2 columns)

Flow (lpm)
(specify in 10 LPM increments)

(2 columns)

Low Leak
Internal anti-drift valve (<1 mL/min): L Standard Leakage: S

Standard (S)

4-Float Pos. (F)

Motor (M)

Regen (R)

Swing (W)
(2 columns)

Actuation Electro hydraulic: E Hydraulic Pilot: H

Cylinder Port Options (for Port A & B)

Anti-cavitation valve: A Combination line relief with anti-cavitation valve: C* Port relief: R*

* Pressure in Bar

30

Warranty

Legal Notice
The information in this publication, including text, images, and links, is PROVIDED AS IS BY CATERPILLAR INC. SOLELY AS A CONVENIENCE TO ITS DEALERS AND CUSTOMERS WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR NON-INFRINGEMENT. Caterpillar Inc. assumes no responsibility for errors or omissions in this publication or other documents which are referenced by or linked to this publication. This publication could include technical or other inaccuracies, and not all products or services referenced herein are available in all areas. Changes are periodically added to the information, and Caterpillar may change the products or services described in this publication at any time. Contact your local Caterpillar dealer for further information before relying on any information contained herein.

31

OEM Solutions Group

100 N.E. Adams Street Peoria, IL U.S.A. 61629-9310 Phone: 1.309.636.1100 Fax: 1.309.636.1087 E-mail: OEMSolutions@cat.com www.OEMSolutions.com Rm 805, Aetna Tower 107 Zun Yi Road Shanghai, China P.C. 200051 Tel: 86.21.6219.2723 ext.131 Fax: 86.21.6237.5494 Mobile: 86.139.0175.1749 P.O. Box 6000 1211 Geneva 6, Switzerland Phone: 41.22.849.4217 Fax: 41.22.849.4075 Telex: 413323 Room 1701 China Life Tower No. 16 Chaoyangmenwai Avenue Chaoyang District, Beijing 100020 Tel: 011.86.10.85253636 ext. 284 7 Tractor Road, Jurong Town Singapore 627968 Tel: 65.6.662.8345 Fax: 65.6.662.8347

AIG Aoyama Building 8F 2-11-16 Minami Aoyama, Minato-kui Tokyo, Japan 107-0062 Tel: 03.5786.3858 Fax: 03.5786.3860

1 Caterpillar Drive Private Mail Bag 4 Tullamarine Victoria 3043 Australia Tel: 61.3.9953.9365 Fax: 61.3.9953.9530

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