GUIDE No.

< DESIGN SHEET FOR OFFSITE PIPE RACK >

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DESIGN SHEET FOR OFFSITE PIPE RACK

Rev.NO.

Date

Purpose

Prepared by

Checked by

Approved by

Format No. EIL 1641-1919 Rev. 1

Copyright EIL All rights reserved

GUIDE No.

< DESIGN SHEET FOR OFFSITE PIPE RACK >

1.0
Check list

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Please ensure that the following design input data are available before proceeding for design.

SR NO. i)
LOADING/INFORMATION EQUIPMENT LAYOUT +GAD'S +CIVIL INFORMATION FURNISHED/NOT () / (X)

TO BE FURNISHED BY PIPING

ii) iii) iv)

a) Pipe Rack layout b) Cross Sections and Location c) Width and Span d) Portal Spacing e) Tier Elevations f) Longitudinal beam Elevations e) Requirement of intermediate beams f) Equipment placed on rack g) Monorails h) Space allocation for Electrical and i) Transfer line size,schedule,insulation j) Flare and O/H vapour line k) Location and size of platforms for l) Air fin cooler floor(if required to be in RCC m) Requirement of additional metal inserts n) Size, schedule,insulation thickness,location o) Load category giving udl for each pipe rack p) The dia of largest pipe including insulation q) Size, schedule,insulation thickness,location r) Piping and platform arrangement at battery Electrical requirment of cable trees and tiers,platforms Instrumentation requirement of cable ducts,platforms ladders,stairs,etc. Capacity of monorails if any

Electrical Instrum -entation

Rotating Eqpt.

GUIDE No.

< DESIGN SHEET FOR OFFSITE PIPE RACK >

1.0 1.0 2.0 INTRODUCTION This document presents the design for offsite pipe rack. N-S GRIDS E-W GRIDS STRUCTURAL DISCRIPTION 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 TRANSVERSE FRAME SPACING NO. OF BAYS NO.OF TIERS TIER ELEVATIONS INSTRUMENT TRAYS (NOS & ELEVATIONS) ELECTRICAL TRAYS WALKWAY LEVEL (NOS & ELEVATIONS) (NOS & ELEVATIONS)

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2.0

= = = = = = = = =

EQUIPMENT PPLATFORM LEVEL STAIR CASE EXPANSION JOINT i) ii) LOCATION PROVISION OF FUTURE BRACKETS

= =

11.0

BRACED BAYS NOS LOCATION = =

GUIDE No.

< DESIGN SHEET FOR OFFSITE PIPE RACK >

1.0 1.1 BASIC DESIGN INPUT /DATA METEOROLOGICAL DATA SEISMIC ZONE WIND(BASIC DESIGN WIND SPEED,TERRAIN CATEGORY) : :

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1.2

PLANT ELEVATIONS HIGH PAVING POINT FINISHED GROUND LEVEL NATURAL GROUND LEVEL HPP FGL NGL : : :

1.3

SOIL/PILE DATA

(REFER GEOTECHNICAL REPORT DOC NO.XXXXXXXXXXXXXXXXXXXXXXXX)

2.0

MAERIAL DATA STRUCTURAL STEEL (CONFORMING TO IS 2062): BOLTS ( as per IS 1367) High strength Bolts Ordinary Bolts Reinforcement bar (Conforming to IS 1786 ) fy : 250 MPA

: Property Class-8.8 : Property Class-4.6 : HYSD TMT steel bars of Grade Fe 500 Es : 200000 MPA (Refer Clause 38.1 of IS 456)

Modulus of elasticity of Reinforcement Steel Concrete Sub Structures & Superstructure Density of RCC Density of PCC Modulous of Elasticity of Concrete

fck yconc yconc Esc

: : : :

30 25 24 5000fck

MPA kn /m3 kn /m3 MPA

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Page 1 of 2 (Refer clause 6.2.3.1 of IS 456)

Anchor Bolts

: Bolts shall be turned from mild steel rounds conforming to IS 2062 grade-A

Friction Coefficient Concrete to Soil

: 0.5

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< DESIGN SHEET FOR OFFSITE PIPE RACK >

1.0 Design Considerations/ Philosophy Important Elevations Ground Water table elevation Bottom of Steel Column Elevation Foundation depth below HPP Bottom of Foundation Elevation 2.0 Framing Arrangement Transverse Frame Longitudinal frame GWT BOPC BOF : : : :

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: Moment Connected Structural Steel frames : Braced Vertical and Plan Bracing Members (structural steel)

Connection between Steel columns and base plate Steel beams in transverse direction Steel beams in longitudinal direction Braced bay in longitudinal frame Secondary beams

: Fixed : Fixed : Pinned : : Pinned

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1.0 1.1

LOAD CALCULATION DEAD LOAD (D) The self weight of the member will directly be calculated by STAAD.PRO Dead load of platforms (including grating and grating supported beams) is assumed as 1.2 kn/m2 and applied : -Y 1.0

as uniformly distributed load on the transverse beams of platform accordingly.(Grating supporting beams are not modelled).
Sample Calculation Dead load intensity UDL on main Frame beams = Dead load intensity x Eff. span Effective Span(m) 6 7 6.5 The UDL is applied on the platform Beams at El Fire Proofing Load(Fp) ( as applicable) UDL on Main Frame Beams(kn/m) 7.2 8.4 7.8

1.2

kN/m

1.2 i)

Cable Tray load (Dc) Electrical Cable Tray Load

(as furnished by electrical department)

kN/m

Sample Calculation Electrical Cable Tray Load (say) per tier Dead Load= Electrical Cable Tray Load x No. Of Tiers = 1.225 x 4 UDL on Beams= Dead Load x Effective Span = 4.9 x 6 Elevation (mm) e.g. Effective Span (m) 6 No. of Tiers 4 Dead Load kN/m2 4.9

= = =

1.2225 4.9 29.4

kN/m kN/m kN/m

2 2 2

UDL on Beams (kN/m) 29.4

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ii)

Instrument Cable Tray Load Instrument Cable Tray Load

(as furnished by Instrumentation department)

kN/m

e.g.

Sample Calculation Instrument Cable Tray size (1200 W x 400 D ) Instrument Cable Tray Load (say) per Duct Dead Load= Instrument Cable Tray Load / Width = 8.82 / 1.2 UDL on Beams= Dead Load x Effective Span = 7.35 x 6 Elevation (mm) Effective Span (m) 6 Width (m) 1.2 Dead Load kN/m2 7.35

= = = =

900 8.82 7.35 44.1

kg/m kN/m kN/m kN/m

2

UDL on Beams (kN/m) 44.1

1.3

Equipment Load

1.3.1 Equipment Empty Load (EQE) Equipment Tag no. Reference Drawing P/F elevation No. (m) e.g 11-EE-201 xxx xxx

EQE(kg)

50000

N Load Per o. Support of (kN) S 4 122.5

1.3.2 Equipment Operating Load (EQO) Equipment Tag no. Reference Drawing P/F elevation No. (m) e.g 11-EE-201 xxx xxx

EQO(kg) 60000

N Load Per o. Support 4 147

1.3.3 Equipment Hydrotest LoadLoad (EQT) e.g Equipment Tag no. Reference Drawing P/F elevation No. (m) 11-EE-201 xxx xxx

EQT(kg)

70000

N Load Per o. Support of (kN) S 4 171.5

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1.4

Pipe Loads

1.4.1 Pipe Operating Load (PO) Piping Loads are applied as per Civil Information Drawings.( Refer Drawing no.xxxxxxxx) Dia of Pipes (inch) >30'' <30 '' Span(m) 12 6

As Applicable

Pipe Operating Load is applied as UDL for pipes less than 12" dia and an additional Point Load for pipes of dia 12" and above. Calculation of Point Load : EL Pipe Dia Pipe UDL Span Point Load mm inch kg/m m (kN) 6500 26 533 6 23.81 12 147 6 5.17 28 575 6 25.70 12 178 6 6.99 20 351 6 14.85

1.4.2 Piping Loads On the Longitudinal Beams Same as above. 1.4.3 PIPE FRICTION (PF) Pipe friction load on each pipe tier, in longitudinal direction is considered as 10% of pipe operating load.

1.4.4 PIPE ANCHOR LOAD (PA) ( as per civil information drawing) Anchor loads of 5 kN each are typically applied at 1/3rd span locations at all pipe supporting tiers and on all bents. ( except for those tiers where flare and steam line anchors are present). 50 % of the anchor load is considered as thermal component (conservatively) and added withwind or seismic load in respective load combinations. 1.4.5 PIPE GUIDE LOAD (PG) ( as per civil information drawing)

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1.5

LIVE LOAD CATEGORY (LL) Live load on Operating and Maintenance platforms is taken as 5.0kN/m2 and Access Platforms and Walkways is taken as 2.5kN/m2 and applied as uniformly distributed load on the Platform supporting beams accordingly. Sample Calculation : Live load Intensity Effective Span UDL on beams = Live load Intensity X Eff. Span Elevation (mm) Effective Span (m) 6 Live Load kN/m2 2.5

= = = UDL on Beams (kN/m) 15

2.5 5 12.5

kN/m m kN/m

e.g.

1.6

BUNDLE PULL LOAD Equipment Tag No. And Drawing Reference Platform Elevation Bundle Weight =2700 kgs Length of Saddle No. of Saddles Spacing of Saddles Bundle Pull at fixed Support (Considering 100 % bundle Pull at fixed Side conservatively) Bundle Pull per post Center of Bundle above saddle Push Pull due to removing of bundle WIND LOAD IN Z DIRECTION (WZ)

= = = = = = = = =

26.46 0.6 2 3 27 13.5 0.78

kN m m kN kN m

1.7