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RAKER INTERNAL PT. BUMA
oleh :
DEDY IRAWAN
DIVISI TAMBANG UMUM
PT. DAHANA (PERSERO)
SAMAR IN DA
KALIMANTAN TIMUR 2 0 0 4
TEKNIK PELEDAKAN
TEKNIK PEMBORAN
EKONOMI PELEDAKAN
DAMPAK PELEDAKAN
SAFE BLASTING
ATTITUDE
COMMUNICATION
BLAST DESIGN
GEOLOGICAL EFFECTS
ATTITUDE
PAYING ATTENTION TO DETAILS
EACH OPERATION MUST BE COMPLETED
AS PRECISELY AS POSSIBLE
COMMUNICATION
) SAFE BLASTING PRACTICES REQUIRE GOOD
COMMUNICATION.
) COMMUNICATION BETWEEN MEMBERS OF
SAME GROUP AND BETWEEN GROUPS.
) OPTIMUM BLAST DESIGNS DEPEND ON INPUT
FROM EACH GROUP.
Design
Refinement
Bench
Preparation
Optimum Blast
Performance
Performance
Evaluation
Firing
Pattern
Layout
Drilling
Blast
Loading
DI
ST
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BU
TIO
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IN
NF
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S
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X
P
GEOLOGICAL EFFECTS
Blasting results are influenced more by rock properties
Rock properties:
Compressive strength >> Tensile strength
Rock Structure:
Smaller drill pattern minimize the adverse effects of bedding and fractures
but
increase drill and blast costs.
Explosives with high gas production (ANFO) are appropriate for highly jointed
or
fractured rock.
The orientation of the free face to the joints sets is also a key consideration
for
fragmentation and wall control.
GEOLOGICAL EFFECTS
Water
Static water
Dynamic water
Multiple priming is advised in wet blast hole
free face
poor
fragmentation
zone
uniform
fragmentation
Presplit Evaluation
open pit
bench
open pit
bench
EXPLOSIVES
Hard massive rock High density explosive
Soft / Fractured rock Low density explosive
Explosive with high gas production (such as ANFO) for
D
isplacement are
appropriate for highly jointed or
fractured
rock.
Water resistance
Chemical stability
Fume characteristics
Bulk ANFO :
BENCH HEIGHT
BLASTHOLE DIAMETER
BURDEN
SPACING
SUBDRILLING
STEMMING
ANGLE DRILLING
BENCH HEIGHT
BLASTHOLE DIAMETER
If charge diameter is less than the blast hole diameter, the decoupling effect must be taken
into account.
As blasthole diameters increase the cost of drilling, loading & explosive generally decrease.
Smaller blast holes distribute the explosive energy better than large blast holes.
BURDEN
Burden (m) are normally equal the charge diameter (mm) x (20 35).
Initial Burden Estimation Guide (see table)
BSR can be improved by using smaller hole diameter or greater bench height.
= 1-
% reduction in dry
= 1Blastholes equals
Diameter of Explosive
Diameter of Blasthole
Diameter of Explosive
Diameter of Blasthole
1.8
2.6
Rock Density
84
SPACING
Normally ranges from (1 to 1.8) x Burden
Optimum energy distribution:
S = 1.15 x B
Pattern is laid out in Staggered
SUBDRILLING
Normally ranges from ( 0.3 to 0.5 ) x Burden
or ranges from (8 12) x Hole diameter
to much Sub drilling produces Excessive
Ground Vibration
Less Sub drilling produces Excessive toe
To improve fragmentation the blast hole primer
should be placed at grade level.
DECKING / AIR DECKING
Minimum decking for dry holes:
Deck = hole diameter x 6
Square, Staggered
Pattern
S=B
S=B
Slighty Rectangular
Staggered Pattern
Rectangular
Staggered Pattern
S = B x 1.15
S = B x 1.5
Decking Alternatives
Dry Hole
Deck = hole diameter x 6
Wet Hole
Air Deck
Stemming
Stemming
Explosives
Explosives
Stemming
Plug
Air Deck
Deck
Deck
Explosives
Explosives
Explosives
STEMMING
Normally ranges from (20 to 30) x Hole dia.
or equal to 0.7 x Burden.
50
4,800
5,850
6,900
7,950
9,000
10,050
11,100
12,150
13,200
14,250
15,300
16,350
17,400
18,450
20,550
21,600
23,700
25,800
27,900
30,000
32,100
34,200
36,300
38,400
40,500
42,600
44,700
46,800
48,900
60
4,100
4,975
5,850
6,725
7,600
8,475
9,350
10,225
11,100
11,975
12,850
13,725
14,600
15,475
17,225
18,100
19,850
21,600
23,350
25,100
26,850
28,600
30,350
32,100
33,850
35,600
37,350
39,100
40,850
70
3,600
4,350
5,100
5,850
6,600
7,350
8,100
8,850
9,600
10,350
11,100
11,850
12,600
13,350
14,850
15,600
17,100
18,600
20,100
21,600
23,100
24,600
26,100
27,600
29,100
30,600
32,100
33,600
35,100
80
3,225
3,881
4,538
5,194
5,850
6,506
7,163
7,819
8,475
9,131
9,788
10,444
11,100
11,756
13,069
13,725
15,038
16,350
17,663
18,975
20,288
21,600
22,913
24,225
25,538
26,850
28,163
29,475
30,788
90
2,933
3,517
4,100
4,683
5,267
5,850
6,433
7,017
7,600
8,183
8,767
9,350
9,933
10,517
11,683
12,267
13,433
14,600
15,767
16,933
18,100
19,267
20,433
21,600
22,767
23,933
25,100
26,267
100
2,700
3,225
3,750
4,275
4,800
5,325
5,850
6,375
6,900
7,425
7,950
8,475
9,000
9,525
10,575
11,100
12,150
13,200
14,250
15,300
16,350
17,400
18,450
19,500
20,550
21,600
22,650
23,700
125
2,280
2,700
3,120
3,540
3,960
4,380
4,800
5,220
5,640
6,060
6,480
6,900
7,320
7,740
8,580
9,000
9,840
10,680
11,520
12,360
13,200
14,040
14,880
15,720
16,560
17,400
18,240
19,080
150
2,000
2,350
2,700
3,050
3,400
3,750
4,100
4,450
4,800
5,150
5,500
5,850
6,200
6,550
7,250
7,600
8,300
9,000
9,700
10,400
11,100
11,800
12,500
13,200
13,900
14,600
15,300
16,000
175
1,800
2,100
2,400
2,700
3,000
3,300
3,600
3,900
4,200
4,500
4,800
5,100
5,400
5,700
6,300
6,600
7,200
7,800
8,400
9,000
9,600
10,200
10,800
11,400
12,000
12,600
13,200
13,800
200
225
1,650 1,533
1,913 1,767
2,175 2,000
2,438 2,233
2,700 2,467
2,963 2,700
3,225 2,933
3,488 3,167
3,750 3,400
4,013 3,633
4,275 3,867
4,538 4,100
4,800 4,333
5,063 4,567
5,588 5,033
5,850 5,267
6,375 5,733
6,900 6,200
7,425 6,667
7,950 7,133
8,475 7,600
9,000 8,067
9,525 8,533
10,050 9,000
10,575 9,467
11,100 9,933
11,625 10,400
12,150 10,867
250
1,440
1,650
1,860
2,070
2,280
2,490
2,700
2,910
3,120
3,330
3,540
3,750
3,960
4,170
4,590
4,800
5,220
5,640
6,060
6,480
6,900
7,320
7,740
8,160
8,580
9,000
9,420
9,840
275
1,364
1,555
1,745
1,936
2,127
2,318
2,509
2,700
2,891
3,082
3,273
3,464
3,655
3,845
4,227
4,418
4,800
5,182
5,564
5,945
6,327
6,709
7,091
7,473
7,855
8,236
8,618
9,000
300
1,300
1,475
1,650
1,825
2,000
2,175
2,350
2,525
2,700
2,875
3,050
3,225
3,400
3,575
3,925
4,100
4,450
4,800
5,150
5,500
5,850
6,200
6,550
6,900
7,250
7,600
7,950
8,300
325
1,246
1,408
1,569
1,731
1,892
2,054
2,215
2,377
2,538
2,700
2,862
3,023
3,185
3,346
3,669
3,831
4,154
4,477
4,800
5,123
5,446
5,769
6,092
6,415
6,738
7,062
7,385
7,708
To calculate the relative confinement find the value that represents the stem length and charge diameter. Next
divide the value by the absolute bulk strenght of the explosives. For example, with a charge diameter of 150 mm
and a stem length of 4 m the corresponding value = 6200. Assuming that ANFO with an ABS of 3200 is the
explosives used, the relative cinfinement will equal 6200 divided by by 3200 or 1.94. Generally if the relative
confinement is greater than 1.4 the cinfinement will be adequate if the value is less than 1.4 flyrock and steming
ejection may occur.
350
1,200
1,350
1,500
1,650
1,800
1,950
2,100
2,250
2,400
2,550
2,700
2,850
3,000
3,150
3,450
3,600
3,900
4,200
4,500
4,800
5,100
5,400
5,700
6,000
6,300
6,600
6,900
7,200
Stem
Length
RC
=
(Charge Energy ABS x Charge Diameter)
152 mm
3167 j/cc
3.7 m
1.80
152 mm
3167 j/g
2.1 m
1.11
AWS (kl/g)
0.65
0.7
0.75
0.8
0.85
0.9
0.95
1.05
1.1
1.15
1.2
1.25
1.3
1.35
2,500
1,500
1,625
1,750
1,875
2,000
2,125
2,250
2,375
2,500
2,625
2,750
2,875
3,000
3,125
3,250
3,375
2,550
1,530
1,658
1,785
1,913
2,040
2,168
2,295
2,423
2,550
2,678
2,805
2,933
3,060
3,188
3,315
3,443
2,600
1,560
1,690
1,820
1,950
2,080
2,210
2,340
2,470
2,600
2,730
2,860
2,990
3,120
3,250
3,380
3,510
2,650
1,590
1,723
1,855
1,988
2,120
2,253
2,385
2,518
2,650
2,783
2,915
3,048
3,180
3,313
3,445
3,578
2,700
1,620
1,755
1,890
2,025
2,160
2,295
2,430
2,565
2,700
2,835
2,970
3,105
3,240
3,375
3,510
3,645
2,750
1,650
1,788
1,925
2,063
2,200
2,338
2,475
2,613
2,750
2,888
3,025
3,163
3,300
3,438
3,575
3,713
2,800
1,680
1,820
1,960
2,100
2,240
2,380
2,520
2,660
2,800
2,940
3,080
3,220
3,360
3,500
3,640
3,780
2,850
1,710
1,853
1,995
2,138
2,280
2,423
2,565
2,708
2,850
2,993
3,135
3,278
3,420
3,563
3,705
3,848
2,900
1,740
1,885
2,030
2,175
2,320
2,465
2,610
2,755
2,900
3,045
3,190
3,335
3,480
3,625
3,770
3,915
2,950
1,770
1,918
2,065
2,213
2,360
2,508
2,655
2,803
2,950
3,098
3,245
3,393
3,540
3,688
3,835
3,983
3,000
1,800
1,950
2,100
2,250
2,400
2,550
2,700
2,850
3,000
3,150
3,300
3,450
3,600
3,750
3,900
4,050
3,100
1,860
2,015
2,170
2,325
2,480
2,635
2,790
2,945
3,100
3,255
3,410
3,565
3,720
3,875
4,030
4,185
3,200
1,920
2,080
2,240
2,400
2,560
2,720
2,880
3,040
3,200
3,360
3,520
3,680
3,840
4,000
4,160
4,320
3,300
1,980
2,145
2,310
2,475
2,640
2,805
2,970
3,135
3,300
3,465
3,630
3,795
3,960
4,125
4,290
4,455
3,400
2,040
2,210
2,380
2,550
2,720
2,890
3,060
3,230
3,400
3,570
3,740
3,910
4,080
4,250
4,420
4,590
3,500
2,100
2,275
2,450
2,625
2,800
2,975
3,150
3,325
3,500
3,675
3,850
4,025
4,200
4,375
4,550
4,725
3,600
2,160
2,340
2,520
2,700
2,880
3,060
3,240
3,420
3,600
3,780
3,960
4,140
4,320
4,500
4,680
4,860
3,700
2,220
2,405
2,590
2,775
2,960
3,145
3,330
3,515
3,700
3,885
4,070
4,255
4,440
4,625
4,810
4,995
3,800
2,280
2,470
2,660
2,850
3,040
3,230
3,420
3,610
3,800
3,990
4,180
4,370
4,560
4,750
4,940
5,130
3,900
2,340
2,535
2,730
2,925
3,120
3,315
3,510
3,705
3,900
4,095
4,290
4,485
4,680
4,875
5,070
5,265
4,000
2,400
2,600
2,800
3,000
3,200
3,400
3,600
3,800
4,000
4,200
4,400
4,600
4,800
5,000
5,200
5,400
4,150
2,490
2,698
2,905
3,113
3,320
3,528
3,735
3,943
4,150
4,358
4,565
4,773
4,980
5,188
5,395
5,603
4,300
2,580
2,795
3,010
3,225
3,440
3,655
3,870
4,085
4,300
4,515
4,730
4,945
5,160
5,375
5,590
5,805
4,450
2,670
2,893
3,115
3,338
3,560
3,783
4,005
4,228
4,450
4,673
4,895
5,118
5,340
5,563
5,785
6,008
4,600
2,760
2,990
3,220
3,450
3,680
3,910
4,140
4,370
4,600
4,830
5,060
5,290
5,520
5,750
5,980
6,210
4,750
2,850
3,088
3,325
3,563
3,800
4,038
4,275
4,513
4,750
4,988
5,225
5,463
5,700
5,938
6,175
6,413
4,900
2,940
3,185
3,430
3,675
3,920
4,165
4,410
4,655
4,900
5,145
5,390
5,635
5,880
6,125
6,370
6,615
ENERGY DISTRIBUTION
Bench Height
Charge Diameter
Burden
Stiffness Ratio
Stemming
7m
Vert. Energy Dist.
10 m
311 m
10 m
1
Bench Height
Charge Diameter
Burden
Stiffness Ratio
Stemming
Vert. Energy Dist.
10 m
145 m
5m
2
3.5 m
65%
Bench Height
Charge Diameter
Burden
Stiffness Ratio
Stemming
Vert. Energy Dist.
10 m
92 m
3.3 m
3
2.3 m
77%
30%
2
Fair Energy Distribution
increase
Cap Rock
Cap Rock
Cap Rock
reduce
Step #1
Increase charge length
while maintaining
explosives confinement and
or reduce the pattern size.
Step #2
Place small explosives deck
in hard zone. If downhole
delays are used the deck
should be fired 25 ms
before the main charge.
Step #3
Drill satellite holes between
production holes and if
possible load into hard
zone.
ANGLE DRILLING
ADVANTAGES
>>
>>
>>
>>
DISADVANTAGES
>>
>>
>>
>>
>>
>>
Normally : 10 18 Degree
Requires Profiling Technique for fresh wall.
POOR
FRAGMENTATION
USEFUL ENERGY
WASTED ENERGY
POOR FRAGMENTATION
CORRECT DRILLING
MINING OPERATIONS
Drilling
Charging
Blasting
Rock Support
Mucking/Lashing,
Loading and
Transportation
Crushing
Hoisting
Mineral Dressing
Planned Operational
Total Costs
The blasts performance will be reduced if the explosive has too little or too
much delay time.
Reduce ground vibration.
Delay sequencing will not overcome improper blast design (confinement, energy
distribution large toe, etc.).
FRAGMENTATION REQUIRED
Optimum fragmentation in massive rock occurs when one hole is detonated per
delay and the the delay between holes in a row is 40 ms.
The delay between rows should be at least 2 to 3 times the delay between
holes in a row.
MUCKPILE DISPLACEMENT
Short delay intervals (<25 ms) between holes in a row reduce fragmentation
but improve displacement.
Longer delay intervals (> 100 ms) are required between rows to maximize
displacement.
The type of excavator will often determine the degree of displacement
required which will dictate the delay interval between rows of blast holes.
WALL CONTROL
To short of delay intervals between holes in a row and between rows can cause excessive
over break.
If the delay between blast holes in the back row is less than 42 ms, the charges can act
together to damage the back wall.
Too short of delay interval between rows (<35 ms) can promote back break due to over
confinement.
Select the time between holes in a row based on one third to one half the
time between rows.
Delay intervals between holes in a row less than 3 ms per meter of
spacing are not recommended due to air blast and fragmentation
considerations.
Delay intervals between rows less than 6 ms per of burden can cause
stemming ejection, fly rock, and excessive back break.
Multiple row blast (> 4 rows) use longer intervals in back rows.
Bottom delay has generally the shortest delay and delay between decks in
the same hole should range 10 to 50 ms (For Deck Loading).
General Consideration
Massive Structure
Blocky Structure
Highly Jointed Structure
W eak Seams, Slip Planes
Compact Muckpile
Loose Muckpile
Spread Out Muckpile
Improved Fragmentation
Limit Back Break
Control Flyrock
Minimize Airblast
Minimize Ground Vibration
0
12
15
18
21
24
27
30
33
36
Site
Sensitivity
Cost
Optimum
Delay
Sequence
Simplicity
Wall
Control
Water
Conditions
Explosives
Used
Geology
Safety
100
100
100
100
100
100
100
100
100
100
54
145
245
100
100
45
136
236
100
36
127
227
100
27
118
218
100
18
109
209
100
100
200
63
154
254
163
263
Echelon Pattern
PI
42
9
42
9
42
9
42
9
42
9
42
9
42
9
42
9
42
42
84
126
168
51
93
135
177
219
102
144
186
228
270
210
261
312
252
294
303
345
354
396
52
135
219
17
17
17
34
118
202
17
17
17
17
101
185
PI
17
17
17
84
168
42
42
42
42
42
42
126
210
17
17
17
59
143
227
17
17
17
76
160
244
17
17
17
92
177
261
Diamond Pattern
Delay configuration (ms timing shown)
25
42
25
42
25
167
100
219
142
75
202
42
25
42
117
50
185
42
25
42
92
25
168
42
25
42
PI
67
210
17
76
17
227
42
17
42
93
34
244
17
42
17
42
17
110
51
261
BENCH-6
BLASTING MACHINE
BENCH-7
ELECTRIC DETONATOR
Note :
Crest
Toe
Drill Holes
ITEM
PLAN ACTUAL
ITEMS
Diameter (inches)
4
4
Angle
Spacing
(meters)
5.3
5.3
Digable Volume
Burden
(meters)
4.2
4.2
ANFO
No of Holes
45
45
Pow ergel Magnum
Depth
(meters) see table see table Pow der Factor
Sub-drill
(meters)
1.5
1.5
(degree)
(BCMs)
(Kgs)
(Kgs)
(Kg/BCM)
PLAN ACTUAL
ITEMS
10
10 Inhole Delay No.7
15,526
15,526 Inhole Delay No.8
4,025
3,950 Trunk Line Delay 17 ms
45
80 Trunk Line Delay 65 ms
0.262
0.260 Electric Detonator
PLAN
30
15
15
29
2
ACTUAL
EVALUATION
30
Fragmentation : Good
15
Displacement : Good
15
Complaint
- Fly Rock
:29
- Ground Vibration : 2
: Other
: Back Break behind C1-C3
Date :
Approved by :