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1. 2. 3. 4. 5. ANJALI SWAIN ANUPAMA GUPTA POOJA TIWARI RUCHITA NALE SONAM DONGRE - ELECTRICAL 5TH SEMESTER
Symbol of Indo-Soviet techno-economic collaboration One of the first 3 integrated steel plants set up by Indian Government The commissioning of first Blast Furnace on 4th Feb, 1959 by the then President of India Dr.Rajendra Prasad Commissioning of all units of 1MT by 1961 After plant expanded to 2.5 MT capacity per year
The plant now consists of 10 coke oven batteries Steel is made through twin hearth furnace in SMS-1 & through LD Convertor (CCS) in SMS-2 Cleaner steel ensured by flame enrichment & oxygen blowing in SMS-1 & by Vacuum Arc Degassing in SMS-2 The rolling mill complex consists of BBM, Rail & Structural mill, Merchant Mill, Wire Rod Mill & Plate Mill. Sole manufacturer of rails & producer of the widest & heaviest plates Specializes in high strength UTS 90 rails, high tensile & boiler quality plates, TMT bars & electrode quality wire rods. A leader in terms of profitability, productivity & energy conservation
INTRODUCTION
Power Systems Department takes care of distribution of electrical power to the entire production and service units. 5 EHT substations, 42 HT substation & more than 150 LT sub station. Receives power from CSEB at 220 & 132 KV at two EHT substations. Regular maintenance of electrical equipments such as circuit breakers, transformers, HT cables, overhead lines, batteries , chargers etc.
Capacities of two power generating stations at BSP: PP-1 : 3 * 12 MW + 1 * 15 MW = 51 MW PP-2 : 2 * 30 MW + 1 * 14 MW = 74 MW MSDS-3 & MSDS-6 receives supply at 132 KV from MSDS-2. MSDS-4 receives supply at 132 KV from MSDS-1. Total load of BSP including township 260 MW. Captive Power Plants( PP-1 & PP-2 ) generates 110 MW. Remaining 150 MW imported from CSEB. In case of failure PP-1 & PP-2 generates & supply power.
2. 40.5 MVA Transformer voltage ratio - 132 / 7.2 KV connection - star/delta tap changer - on load, 9 taps cooling type - oil cooled with air forced The cooling fans automatically controlled. Remote indication of tap position & oil/winding temp is provided in control room. Provision of alarm & tripping of transformers in case of excessive temp , low oil level . 3. 132 KV SF6 Circuit Breakers high dielectric strength rated capacity - 7910 MVA rated current - 2000 Amps operating pressure - 5.6 bar lightening impulse withstand voltage 650 KV duration of S.C. 3 secs S.C. current 100 Amps
4. 132 KV Isolator current capacity - 1200 Amps operating mechanism - pneumatic/manual operating pressure - 17 Kg/sq.cm Isolators installed on both sides of 132 KV breakers & connected to both 132 KV sections. Interlocks provided in operation of isolators. Without switching off the ABCB/SF6 CB, not possible to open isolator . Isolator cannot be closed with earthing blade ON.
5. 132 KV Current Transformer rated primary current - 400/800/1200 Amps no. of windings -3 CT ratio - 400/5,800/1,1200/1 CTs used for metering & protection of 132 KV system. CTs are outdoor type, oil filled, single phase. 6. 132 KV Potential Transformers rated voltage - 132 KV nos. installed - 24 no. of secondary windings - 2 PT ratio - 132KV/100V , 132/100/3 PT are of oil filled type & outdoor type. Used for metering & protection of 132KV system.
6. 132Kv Lightening Arrestors Protects main power transformers & 132KV section against lightening surges. In normal conditions works as perfect insulator In case of high voltage surge breakdown of insulating gas occurs passing surge to ground 7.Arc Suspension Coils ( Peterson coils ) Three arc suspensions 1DK, 2DK, 3DK Connected between auxiliary transformer neutral & earth fault current in 6.9 KV system Coils have 5 taps to adjust current from 54 Amps to 104 Amps
Duplex Reactors provided between transformers & 6.9 KV sections to reduce fault level 1T feeds 11 KV Bus-1 & 6.9 KV sections 1 & 4 2T feeds 11 KV bus-2 & 6.9 KV sections 2 & 3 MSDS -2 supplies power to various shops at 11 KV & 6.6 KV through underground cables Two transformers 400 KVA capacity & 11KV / 400V voltage rating : for auxiliaries of MSDS-2 & TRS Two neutral earthing transformers provided to neutralize earth fault current
TRS : MSDS 2
Facilitates repair & overhauling of all transformers in 4MT area. Additional facilities : oil storage, filtration, testing Drying chamber with heating & temprature monitoring arrangement Drying & heating of windings of higher rating transformers facilitated through hot air circulation by heaters Electrically operated winch for pulling transformer on rail track between TRS & 132KV yard
SF6 INSULATING MEDIUM GAS PRESSURE : Normal pressure : 5.2 Bar Alarm : 4.6 Bar Tripping pressure : 4.4 Bar SF6 CIRCUIT BREAKER GAS PRESSURE : Normal pressure : 6.3 Bar Alarm : 5.5 Bar Tripping pressure : 5.3 Bar MAIN ADVANTAGES : In desert & arctic areas : can be installed in a building with environment control High voltage installations Provides environment containment Totally shields substation from lightening
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
WINDING SECTION
Rewinding or partial repair FLUX TEST to ensure soundness of core laminations Abnormal heating detected core repaired Components rewinded until soundness ensured After rewinding high voltage test, current balance test, magnet field test, check all joints Finally preheated & varnish covering
TESTING SECTIONS
Conducts tests on all repaired machines on No Load :1. AC Squirrel Cage Induction Motor: meggering, physical inspection, HV test, No load running test (30 mins), inter turn insulation test (2 mins ) 2. AC Slipring motors:
Meggering , PI, HV test, ratio test, no load running test 3. DC MOTOR Meggering, PI , no load running test(30 mins), over speed running test, load test During no load test if all machines should proper currents , no abnormal heating, vibration, sound declared fit. Megger test to determine IR , check for proper insulation & test continuity
MTRS
Repairs load lifting magnets , control transformers & rectifiers Fabricates load lifting magnets PTD designs drawing of shell, center of pole, coil & non magnetic plates Shell testing by Ultrasound testing techniques Insulating & curing the shells coils assembled Heat resistant compound added
MORS
Does overhauling of traction motors Overhauls roll table motors from various rolling mills
RE-HEATING FURNACES
3 reheating furnaces installed to heat billets Furnaces continuous , end charging / discharging type. 3 zones of heating : heating , pre-heating , heating & soaking zones Preheating & heating zones billets move over water cooled skids & heated by burners While rolling beams soaking zone temp 12501280 C While rolling rounds 1220 -1250 C
MILL STANDS