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BHOSARI PUNE
Specialty Labels, Emblems & Logos etc. Roll to Roll Labels Sheet Metal Stampings & Perforations
SOLIDUS HI-TECH PRODUCTS PVT LTD. Bhosari, Pune ENPACK PLASTIC PVT LTD.
BHOSARI PUNE
T O W A R D S S U C C E S S.
30000
$ 36.0 $ 15.6 $ 12.88 $ 15.0
Am ount in Lacs
$ 3.88
$ 4.96
$ 7.38
1620018000 11000
$ 22.0
$ 32.4
03-04 04-05 05-06 06-07 07-08 08-09 09-10 10-11 11-12 12-13
Financial Years
$ figures are in million, below figures are in INR lakhs
VISION
One Stop Shop for All Labeling Solutions MISSION STATEMENT
To provide Excellent Service and Highest Quality Product at justifiable cost and within required time so as to achieve complete customer satisfaction and intimacy. To achieve Quality Vendor Certification from all possible customers and to be a well known company with international standards.
$ 18.8
8000
6000
7600 7650
4000
2000
$ 6.0
$ 5.4
0
06-07 07-08 08-09 09-10 10-11 11-12
Financial Years
$ figures are in million, below figures are in INR lacs /Hundred Thousand
70
60
50
45.46
40
30
20
10
0.86 1.05
2.90
2.06
2009-10
2010-11
2011-12
2012-13
Certifications :
Copy of ISO 14001:2007 (EMS) Certificate We are using ROHS Approved Materials
SGS Test Report of SGS Korea (RoHS report) for PP Film used for one of the part of GAD.
Achievements :
Year
2003-2004 2004-2005 2005-2006 2006-2007
Achievements
TS 16949-2000 Certification SPAI Printing Award 1st Prize & Special Recognition FESPA Printing Award - Bronze SGIA Printing Award - 2nd Prize
2006-2007
2007-2008 2007-2008 2010-2011 2011-2012
TS 16949-2000 Re-Certification
FESPA Printing Award - Bronze TOYOTA KIRLOSKAR MOTOR Award Zero PPM ISO 14000 Certification Gold Award from Bajaj Auto
Clientele :- Domestic
Automotive Sector :
Car Segment :
Toyota Kirloskar Motor Pvt. Ltd. General Motors India Pvt. Ltd. Hyundai Motor India Ltd. Mercedes Benz India Pvt. Ltd. Volkswagen India Private Limited Honda Siel Cars India Ltd. Fiat India Automobiles Pvt. Ltd. Hindustan Motors Ltd. Skoda Auto India Pvt. Ltd.
Clientele
Construction Equipments Industry:
Telco Con. Equip. Co. Ltd. JCB Mfg Ltd. Hyundai Construction India Pvt. Ltd,Pune Kobelco India Ltd., Chennai AL-John Deere, Chennai Atlas Copco India Ltd. Putzmeister Concrete Machines Pvt. Ltd. Schwing Stetter (India) Pvt. Ltd. Sany Heavy Industry Ind. Pvt. Ltd. Volvo Construction Equipments Ind. Pvt. Ltd. Mahindra Construction Equipments
Other Industry :
Cummins India Ltd. Kirloskar Oil Engines Ltd. Emerson Climate Tech. Ltd. Fairfield Mfg. Co. Inc. TATA International DLT Pvt. Ltd. BP Ergo Ltd Philips Electronics India Limited # Healthcare Sector
Bicycle Industry :
Hero Cycles Ltd. Atlas Cycles Ltd.
Clientele
Two Tier Supplies to Auto Industry
Rinder India Pvt. Ltd. Varroc Polymer Ltd. Siemens VDO Automotive Ltd. Tata Ficosa Automotive systems Ltd. Tata Toyo Radiator Ltd Motherson Sumi Systems Ltd. Lumax Auto Technologies Ltd.
Inteva Products India Automotive Pvt Ltd.
Knorr-Bremse Systems Endurance Systems (I) Pvt. Ltd. Siemens Ltd. Sigma International Inc. IAC Int. Automotive India Pvt. Ltd.
Visteon Automotive System India Pvt. Ltd.
Clientele :- International
Two / Three Wheelers Segment :
PIAGGIO & C. s.p.a.Italy Autotecnica Colomniana S.A. Walton Hi-Tech industries Limited.
Other Industry :
Fairfield Mfg. Co. Inc.
200000 100000
0
May-12
Nov-12
Aug-12
Apr-12
Jan-12
Jul-12
Mar-12
Dec-12
Feb-12
Sep-12
Jun-12
Oct-12
PPM levels
Department : QUALITY ASSURANCE Graph : PPM of Customer Rejection.
500 456.1
CUSTOMER PPM
450
P P M L e v el
400
350
300 250
200 199.8
PPM
150
100
131.8
66.3
50
7.7
25.6
Mar13
MONTH
Capacity Plan
35%
65%
Total Capacity-55000 sq ft. Future Plan:- Second Plant (25000 sq ft.) will be ready in mid of 2013
Quality plans
Quality infrastructure relates to all fields of Metrology, Standardization and Testing, of Quality management and conformity assessment, including certification and accreditation.
M-( Metrology)-
We are having all necessary provision of Gauge and Measurement Instruments capability with In house Gauge making facility( Polycarbonate fixtures, Tracing).
Testing-
We are having well equipped test facility including fully advance techno matric Atlas Weather o meter ,so due to hi tech in-house lab we can fulfill customer specific requirements .
Confidence comes from knowing that requirements will be fulfilled. Standards give the stateof-the-art requirements. ISO/IEC standards and guides relating to conformity assessment define the processes and good practice for checking that the requirements are met So being Large SOB in Automotive sector we are ISO/TS16949:2009 Certified Company from last 6 years also for checking compliance towards systems we are conducting internal audits through our trained internal auditors. We are completely based on PDCA cycle. In fact we are using various types of quality tools like problem solving methods,8 D, Core tools ,Kaizen, Pokayoke .ext. Now a days Environmental impact is an important issue across the globe, with pressure to minimize that impact coming from many sources, including governments, trade associations, supply chains and other social and financial stakeholders so to avoid environmental Impact we are driving ISO 14001 : 2004 quality system (EMS) in our company which provides you with a framework for managing environmental responsibilities efficiently in a way that is integrated into your overall operations. Also we have plan for OHSAS by end of 2013. Also to stand in current market we have plan for more and more quality improvement structure like A,B,C class of Quality Inspectors, External /internal Training programs ,Suggestion Schemes.ext.
We proposed Emblem E in Geometric chromaflex base which is ecofriendly. But customer wants logo which can meet appearance /aesthetic as well as functional requirement so our team has given innovative idea i.e Assly. of Emblem E with acrylic plate with Lugs. Which can equally meet customer requirements better then ABS system So now we are business partner of ESCORTS ltd.
Product Range
Automotive Graphics
We use the latest state of the art screen printing equipments with dust free environment, Highest quality raw materials with special adhesives & printing inks with Silicon free and ROHS approved to produce decals. We produce vibrant striking decals & Labels with the guaranteed life span of at least 5 years for light fastness & adhesion strength. Pre Lacquered Decals These decals are Printed on Automotive grade vinyls with excellent gloss & Long Outdoor life. Post Lacquered DecalsThese decals are Printed on Automotive grade vinyls with special coating to accept PU / TSA Lacquer Coat.
PU Dome Labels
Poly Urethane Resin coated dome labels are used in a wide range of home appliances, Automobile industries and electronic industries. These labels are required to have 5 principle properties to meet industry standards of quality & longevity. l Striking looks l Smooth finish l Light fastness, l Non-scratch abrasion resistance, l Solvent repellence. Which is exactly what our dome labels have. Manufactured on state-of-the-art X-Y-Z axis machine to handle micro doming, thin doming and script lettering jobs as per customers requirement.
Speciality Labels
We make a wide range of self adhesive labels on a variety of substrates including Paper, PVC, Polycarbonates, polyester, Fabrics, Aluminum foils etc. Screen printed with high opaque, translucent, metalized & sparkling inks, specially formulated adhesives ensure a high product life.
SCRATCH GUARD
Purpose To Protect areas that are vulnerable to scratches. Performance features - No look polyurethane film Use Areas below the handles, around door lock etc.
Powered By KROMEX
Thin Film Doming : PU Can now be used like a thin lacquer (0.2 to 0.4 mm) yet keeping its typical quality feature : Excellent weathering ageing resistance and superior adhesion performance. The PU Resin is spreaded onto aluminium sheets in such a thin layer that you can finally touch the embossing ! Flat Film Doming : The Polyurethane resin is first poured so as to remain particularly flat. After the Curing time is over, the resin coated emblems are punched out of sheet, post-formed and eventually cased into a plastic mould (typical applications are Automotive emblems, badges, etc.) PU Thickness 0.7 to 1 mm
Design facility :
Graphics Softwares :
l Corel Draw X14 l Corel PhotoPaint X14 l Adobe Photoshop CS3 l Adobe illustrator CS3 l Adobe indesign CS3
CAD-CAM Softwares :
l Catia 5RV14 l Solid Edge Works V16 l PTC (PRO-E prowild fire) l Autodesk ACad 2006
l Adobe Distiller 8
l Adobe Acrobat Professional 8.0 l Adobe Dreamweaver CS3 l Adobe Bridge CS3 l Adobe Flash CS3 Professional
Proofing Facility :
l Roland Digital Cutter l Roland Digital 4 Col. Printer & Cutter l Roland UV Digital 4 Col. Printer & Cutter l HP Laser Printers l HP Colorjet Printers
Quality Dept.
Body Graphics
COST ADVANTAGE
Value Proposition