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Panipat Refinery
Built at the cost of Rs. 3868 crores (including Marketing and pipelines installation) with an installed capacity of processing 12 million tonnes per annum of crude oil. The Refinery produces annually about 2 lakh tonnes of cooking gas (LPG), 8 lakh tonnes of Petrol, 3 lakh tonnes of jet fuel, 6 lakh tonnes of kerosene & 24 lakh tonnes of Diesel apart from other products such as Naphtha, Bitumen etc For environment protection & conservation, the refinery has also commenced production of ultra low sulphur diesel and 1 % benzene petrol (Benzene is a natural constituent of crude oil. Benzene causes cancer and other illnesses)
Mathura Refinery It was commissioned in the year 1982. At present it has the capacity of processing 8.0 MMTPA of crude oil The refinery, which cost Rs.253.92 crores to build,
The crude oil with low sulphur from Bombay High, imported crude with low sulphur from Nigeria, and crude with high sulphur from Middle East Countries are processed at this refinery. Mathura Refinery has taken a number of initiatives to save the environment, public health and also to preserve the national monuments in and around the city of Mathura , particularly Taj Mahal at Agra
Mathura refinery has been producing highly eco-friendly petrol and diesel for the NCT, NCR and Agra region.
The Refinery enjoys the distinction of being the first refinery in India capable of producing 100% auto fuels that meets Euro - III norms
The process units at Mathura Refinery Atmospheric & Vacuum unit , Vis-breaker Unit, Bitumen Unit, Sulphur Recovery unit and Fluidized Catalytic cracking Unit. Once Through Hydro-cracker unit (OHCU), Catalytic Reforming Unit (CRU), MS quality up gradation, Diesel hydro de-sulphurisation Unit, (DHDS), new Sulphur Recovery unit (SRU), Diesel Hydrotreating (DHDT) unit Mathura Refinery is having its own captive power plant,
The Jamnagar Manufacturing Division has a 33 - million tonnes per annum refinery that is fully integrated with downstream petrochemicals units which manufacture naphtha-based aromatics as well as propylene-based polymers.
RPL commenced its crude processing on 25 December 2008. The refinery project is being implemented at a capital cost of Rs 270,000 million (Rs 27,000 crore) The refinery is able to process a wide variety of crudes- from very light to very heavy (from 18 to 45 degree API) and from sweet to very sour (with sulphur content from 0 to 4.5%).
The existing refinery complex at Jamnagar has more than 50 process units, which together process the basic feedstock, crude oil, to obtain various finished products deploying the following major refining processes:
Crude oil distillation (Atmospheric as well as vacuum distillation) Catalytic cracking (Fluidised Catalytic Cracker) Catalytic reforming Delayed Coking Hydrodesulphurisation : Catalytic Reforming Unit : Fluid Catalytic Cracking Unit : Sulphur Recovery : Hydrogen Generation : Merox Treating All process units in the Jamnagar Manufacturing Division, the largest grass-roots refinery complex in the world
Special features of the refinery complex : Reliance refinery configuration is characterized by its superior product slate as compared to that of the other refineries. Two important features in this regard are:
High proportion of high-value products such as propylene and LPG (adding to over 10% on crude processed as compared to 2-3% for most other refineries) Nil production of low-value "black oils" - fuel oil (compared to 1220% on crude processed for most other refineries) under normal circumstances
(Business Standard sept, 2011) Reliance Industry Ltds (RIL) refinery at Jamnagar has been ranked the best by Shell Benchmarking magazine for the third consecutive year in energy and loss performance from among 50 refineries worldwide) The integrated petrochemical and refinery complex at Jamnagar accounts for 24 per cent of Indias refining capacity and is the worlds largest grassroot refinery and the fifth largest at any single location
Crude oil 2007Processed 08 (TMT) Imported 8180 Indigenous 4563 Total 12743
2006- 2005- 2004- 2003- 2002- 200107 06 05 04 03 02 7851 11584 5093 4175 5653 4045 12026 17237 9138 4543 4214 8757 3230 5481 8711 3587 5183 8770
Production ('000MT)
Light Distillates Naptha 1292 1096 LPG 448 425 Motor Spirit 1178 1086 Special Boiling Point 26 37 Spirit /Hexane Benzene 49 63 Toluene 11 14 Polypropylene Feedstock 63 46 Others 0.5 3 Sub Total 3068 2770
1957 1125 1106 1072 739 359 367 377 1632 929 859 883 44 24 30 31
Middle Distillates
536
329
336
762
298
807
279
811 2938 112 94
Superior Kerosene Oil 877 1095 1551 772 High Speed Diesel Light Diesel Oil Mineral Turpentine Oil
4542 4027 5785 2828 2746 2824 98 82 128 79 165 128 164 85 132 92 199 105
154 105
0
4234
Heavy Ends
Furnace Oil
990
608
649
323
342
706
518
455
522
601
56 461 3
318 50 0
439 48 0
307 15 0
278 10 0
361 12 0
354 14 0
2362 2545 3402 1881 1733 1503 1618 11884 11235 16084 8598 8259 8221 8279