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Industrial visit
To Shivamm industries
Presented By-
Acknowledgements
To The Vikhe Patil Memorial School And Mrs Jayshree Verma For organizing such a wonderful and educational project.
To the owner of Shivamm Industries Mr Vanvari for his immense efforts to educate us during the trip and his metculious attention to our questions and hospitality .
Contents
About the company-Nature, Form of business,Location Production-Paver blocks,Rcc Social ResponsibilitiesWorkers,Environment.
The Production
Paver Blocks: Raw materials Cement (ultratech) Stored in-Silos Stone metal Fly ash (by product of coal based thermal power plants) Crust ash
The Process 1. Cement stored in silos is First extracted and mixed with other Components like fly ash etc in correct proportions with the help of a computer operated machine. It is then put inside a hydraulic machine which gives it the shape. A labour puts in a concete slab as the mixture is put on the conveyor belt.This is for the bricks to be put on as they come out of the hydraulic machine. A forklift takes the blocks to the next step The curing room
Curing
Inside the curing room the blocks are artificially humidyfied for 8-10 hrs.This is to dry the bricks and for the cement to gain strength A forklift Then takes the block out in the stock yard. Where they are kept for 12-14 days for manual curing and are then dispatched off to the consumers
Stock
Paver specifications
Toll plaza City Streets Container Depots Port landing areas and approach roads Airport approach roads Roads in high altitude areas Petrol Pumps Rural roads through villages Highway rest areas/ food malls
Uses-Heavy Application:
Medium Application:
Light Application:
Car parks
Are made by Reinforced and Non- Reinforced Precast Concrete Pipes which is designed by spinning process(centrifugal force) and automatic vertical vibrated casting process
SpecificationClass Diameter
Rcc pipes
However,this process is Not very automated Because of the process being such. Main supply is to municipal corp for sewage,drainage pipes with respect to sales.
Workers-come under workers compensation act which is compulsory under industries act and are provided with Accommodation facilities .Have Right to form trade unions. Environment-The company is involved in employing environment friendly processes that produce zero waste. In the traditional spinning process a lot of cement slurry and waste is produced during production which requires disposal. Whereas in vertical vibrated casting process there is no waste. Techniques involved for curing are based on natural exothermic reactions of concrete. Hence deploying water pump systems, the heat generated from the concrete pipe is used for its curing. The water used for curing is recycled and reused. Thus saving on precious resources like water and electricity.
Social Responsibilities
Customers
During the initial stages of a company of this nature supply is made to contactors . As the company grows and develops sound financial strength and goodwill contracts are made diectly to clients. Some regular clients are Site: Grade Separator, P.C.M.C Site: Daimler Chrysler, Chakan, Pune Site:Baramati Airport, M.I.D.C Site:CNG - Bus Station, P.C.M.C Site: Science Tech Park, P.C.M.C