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TUTORIAL PROSMAN

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METAL CASTING

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PROSES-PROSES

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sOLIDIFICATION

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PElajari
1.

Cara pembuatan cetakan (permanen & habis pakai)

2. Bentuk cetakan untuk membentuk produk tertentu 3. Defect pada metal casting 4. Perhitungan time solidification 5. Rancangan Riser

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PERhitungan

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SOAL!!!
A cylindrical riser must be designed for a sandcasting mold. The casting itself is a steel rectangular plate wiith dimensions 7.5 cm x 12.5 cm x 2.0 cm. Previous observastions have indicated that the total solidification time (TTS) for this casting = 1.6min. The cylinder for the riser will have a diameter-toheight ratio = 1.0. Determine the dimensions of the riser so that its TTS = 2.0 min. Solusi (hal 209)

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SOAL!!!
(10.25 hal 213) A cylindrical riser with diameter to length ratio = 1.0 is to be designed for a sand casting mold. The casting geometry is illustrated in Figure P10.25, in which the units are inches. If the mold constant = 19.5 min/in2 in Chvorinovs rule, determine the dimensions of the riser so that the riser will take 0.5 min longer to freeze than the casting itself.

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SPESIFIKASI ALTERNATOR PULLEY Data-data yang dimiliki part ini: Mass properties of Alternator Pulley-G15 Output coordinate System Density = 0.01 grams per cubic millimeter Mass = 2268.16 grams Volume = 315022.15 cubic millimeters = 315.02215 cm3 Surface area = 101323.03 square millimeters = 1013.2303 cm2 Solidification shrinkage for gray cast iron : 18.% Diketahui Cm = 3.26 min/cm2 (nilai ini merupakan asumsi)
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SOAL!!!

Pertanyaan: a.HitunglahTST(TotalSolidficationTime)aktualdaripart ini b.MisalkandirancangsuaturiseryangmemilikisuatuTST sebesar60s,rancanglahriseruntukpartini(D,h,V) c.Misalkandirancang Sprue yang memiliki panjang = h=15 cm dan memiliki diameter sprue =D= 1 cm, hitunglah volume sprue dan luas penampang sprue d.HitungKecepatanpenuangan(v) e.HitungDebitpenuangan(Q) f.HitungWaktupenuangan(MFT)

SOAL!!!

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PLASTIC

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PELAJARI
Proses-Proses pembentukan plastik
Extrution Injection Sheet/Film Blow

and rotaional molding

Thermoforming

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EKSTRUSI

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BENTUK DIE (EKSTRUSI)

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CABLE COATING

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SHEET AND FILM

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PROSES-PROSES LAINNYA
ADA DI BUKU (^.^)

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METAL FORMING
PELAJARI
1. Teknik-teknik metal forming 2. Produk-produk hasil metal forming 3. Biasanya diberikan suatu gambar produk lau ditanyakan

bagaimana cara pembentukannya (bisa lebih dari 1 proses)

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SHEET METAL
PELAJARI
1.

Proses-proses sheet metalworking

2. Hasil-hasil proses metalworking 3. Cacat pada metalworking 4. Biasanya diberikan suatu gambar produk lau ditanyakan

bagaimana cara pembentukannya (bisa lebih dari 1 proses)

5.PERHITUNGAN!!
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SOAL!!!
(20.9 hal 478)Bending. A bending operation is to be performed on 5.00mm thick cold-rolled steel. The part drawing is given in Figure P20.9. 1. Determine the blank size required 2. Bending force if die opening = 30

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(20.18 hal 479)Drawing. A cup is to be drawn in a

SOAL!!!

deep drawing operation. The height of the cup is 75mm, and its inside diameter = 100mm. The sheetmetal thickness = 2mm. If the blank diameter = 225 mm, determine

(a) drawing ratio, (b) reduction, (c) thickness-to-diameter ratio. (d) Does the operation seem feasible?
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SELESAI

Manto senyum karena udah bisa prosman abis tutorial Manto berkata, selain bisa ujian saya juga bisa jadi kadiv akpro loh abis3/10/13 tutorial ikut

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Semangat
hOOjian Prosmannya!!!

YA

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