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INTRODUCTION
What is Fine blanking Features
WHAT IS BLANKING
Conventional Blanking
1.Punch 2.Sheet Metal 3.Die
2. Bottom moves up & tools closed. Ring groove (Fr) and counter (Fg) forces are activated
3. Blanking force (Fs) activated &material being out to produced part. Ring groove & counter force still remains active
6. Part ejected
1. 2. 3. 4.
Forces Fine blanking accuracy Fine blanked edge quality Gear teeth
1. FORCES
The accuracy that can be achieved in fine blanked parts is largely dependent upon
1. The accuracy of tools & there quality of maintenance 2. The quality of raw materials 3. The thickness of materials 4. The complexity of components shape
One of the great advantages of Fine blanking is its ability to produce a straight, clean edge. The final quality of the edge surface is influenced by many factors, the main ones being: Quality of the Tooling Quality of the Raw Material Type of Raw Material Cutting Lubricant
4. GEAR TEETH
Fine blanking is the only metal stamping process that can produce a gear in single operation.blanking is the only metal
The fine blanking is the heart of automatic fine blanking production line,which usually consists of the above components
EQUIPMENTS USED
APLICATIONS
Vehicles
Agricultural instruments
Air planes
General Machines
APPLICATIONS
Blanking is used to produce both internal & external gear forms This eliminates hobbing & grinding
CONCLUSION
From the graph we conclude that in conventional process the cost goes on increasing as the quantity is increased. While in fine blanking cost reduces progressively. Hence fine blanking process is more useful in mass production industries
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