BOMBA

A10VSO
INSTRUTOR

2005
Eng. Danilo Oliveira Diogo Email: danilo.diogo@atai.com.br RESPONSAVEL PELA DIDTICA Eng. Fbio Fernandes Email: fabio.fernandes@boschrexroth.com.br

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Contedo Programtico

1) Fundamentos Bsicos da Mecnica dos fluidos 2) Conceitos de circuito hidrulico 3) Principio de funcionamento 4) Instalao e Start-up 5) Analise Tcnica do Catlogo 6) Manuteno 7) Sistemas de Filtragem

Material didtico

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Fundamentos Bsicos da Mecnica dos Fluidos Relao Fsica

Fora

Presso

Velocidade

Vazo

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Fundamentos Bsicos da Mecnica dos Fluidos O paradoxo hidrulico

A1=A2=A3

F1 = F2 = F3

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Fundamentos Bsicos da Mecnica dos Fluidos Lei de Pascal

O efeito de uma fora sobre o liquido em repouso se propaga em todas as direes dentro deste liquido.

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Fundamentos Bsicos da Mecnica dos Fluidos Transmisso de foras (vasos comunicantes)

Lquido em repouso

Presses so iguais P1 = P2

O volume de lquido deslocado igual V1 = V2

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Fundamentos Bsicos da Mecnica dos Fluidos Principio de uma instalao hidrulica ( macaco hidrulico)
PEQUENA FORA GRANDE FORA

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Fundamentos Bsicos da Mecnica dos Fluidos Lei do Fluxo

Volume

Vol = A . s Vazo Q= Vol

t
Velocidade

Q=

A .s t Vazo Q= A.V A1 Q1 = Q2 A2 v2 v1
9

Q = vazo ( lit/min ) Vol = volume ( litros ) t = tempo ( min )

A = rea (cm2) s = espao (cm) V = velocidade (cm/s)

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Fundamentos Bsicos da Mecnica dos Fluidos Principio de Venturi conservao da energia

Energia de movimento g.h + P pe + v

2

= constante

g = acelerao da gravidade h = altura manometrica P = presso v = velocidade pe = peso especifico

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10

Fundamentos Bsicos da Mecnica dos Fluidos Perda de Presso ou perda de carga

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11

Fundamentos Bsicos da Mecnica dos Fluidos Fluxo laminar x Fluxo turbulento

Numero de Reynolds (Re)
v = velocidade dh = diametro hidraulico n = viscosidade cinematica

REGIME LAMINAR
Re < 2300 = laminar

Re =

v . dh
n

REGIME TURBULENTO
Re > 2300 = turbulento

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12

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13

Circuitos abertos e Circuitos fechados

Circuito aberto Circuito fechado

T
Normalmente aplicado na industria

T
Normalmente aplicado na mobil

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14

Circuitos abertos e Circuitos fechados

Circuito aberto Circuito fechado

Normalmente aplicado na industria

Normalmente aplicado na mobil

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15

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16

Bombas Hidrulicas Viso geral

Palhetas

Engrenagens

Pistes

Interno

Externo

Radial

Axial

Simples

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17

Bombas Hidrulicas Bomba varivel de pistes axiais - de prato inclinado

BOMBA A10VSO
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18

Bombas Hidrulicas Bomba varivel de pistes axiais - de prato inclinado

Ajuste de presso

MAXIMA
Ajuste de presso

MINIMA

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19

DR

DFR e DFR1

DFLR

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20

Bombas Hidrulicas COMPENSADORES

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21

Bombas Hidrulicas Bomba varivel de pistes axiais - de prato inclinado

Compensador de presso (DR)

Compensador de presso e vazo (DFR)

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22

Bombas Hidrulicas COMPENSADORES

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23

Bombas Hidrulicas COMPENSADORES

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24

Bombas Hidrulicas Bomba varivel de pistes axiais - de prato inclinado

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25

Bombas Hidrulicas Bomba varivel de pistes axiais - de prato inclinado

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26

Date, Department, Filing References: These are entered by selecting <View>, <Header and Footer> and typing in the <Footer> field All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

27

Bombas Hidrulicas Cavitao - INSTALAO RECOMENDADA

Bolas de AR

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28

Bombas Hidrulicas INSTALAO RECOMENDADA

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29

Bombas Hidrulicas Bomba varivel de pistes axiais - de prato inclinado Montagem

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30

Date, Department, Filing References: These are entered by selecting <View>, <Header and Footer> and typing in the <Footer> field All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.

31

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32

Bombas Hidrulicas DESGASTE

DESGASTE POR ESFORO AXIAL ( Cavitao )

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33

Bombas Hidrulicas DESGASTE

DESGASTE POR CONTAMINAO

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34

Bombas Hidrulicas DESGASTE

PRESENA DE LIMALHA METALICA

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35

Bombas Hidrulicas SPARE PARTS KITS

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36

Bombas Hidrulicas RECOMENDAES

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37

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38

Parte 14 : apresentao Filtragem

Por que devemos controlar o nvel de contaminao em fluidos hidrulicos ?

Porque de 70 a 80% das avarias que ocorrem nos equipamentos hidrulicos so provocadas por contaminantes no fluido

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39

Parte 14 : apresentao Filtragem

Quais os prejuizos causados pela contaminao ?

1. 2. 3. 4. 5. 6.

Perdas de produo Parada de mquina Custo de reposio de equipamento Custo com compras urgentes Desgaste prematuro dos equipamentos Custo com troca de fluido

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40

Parte 14 : apresentao Filtragem

Quais os tipos de contaminantes ?

Prticulas slidas

Lquidos
Gasoso

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41

Parte 14 : apresentao Filtragem Efeito dos contaminantes

Tipos de contaminao Efeito

Gasosa Ar

Lquida gua

Slida extremamente danoso

xido de ferro Partculas de ferrugem Ferro Ao Lato Bronze Alumnio Tecidos duros Fibras Desgastes de vedaes Partculas de borracha vindas de mangueiras Partculas de pintura Produtos de oxidao do fluido hidrulico

muito danoso

pouco danoso

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42

Parte 14 : apresentao Filtragem comparao de tamanhos de partculas

Quais os tamanhos das partculas ?

75

Dimetro em m

Cabelo humano

30

15 5 1
Partculas finas/grossas

Filme lubrific. de armazenagem

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43

Parte 14 : pgina 248 Filtragem Fontes de contaminao

Quais as fontes de contaminao ?

1. 2. 3. 4. 5. 6. 7.

HASTE DE CILINDROS MONTAGEM CONTAMINAO INICIAL CONTAMINAO INTERNA DESGASTE LEOS NOVOS REPAROS

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44

Parte 14 : pgina 250 Filtragem Folgas dos componentes

Quais so as folgas ?

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45

Parte 14 : apresentao Filtragem Danos nas folgas internas

Quais so os danos ?

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46

Parte 14 : apresentao Filtragem Reao em cadeia

Uma reao em cadeia

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47

Parte 14 : apresentao Filtragem Danos nas folgas internas

Cavaco de usinagem encravado Contaminao como dano conseqente

Partcula estranha na pista do rolamento de esferas

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48

Parte 14 : apresentao Filtragem Classificao

Como classificar os contaminantes ?

NAS 1638

ISO 4406

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49

Parte 14 : apresentao Filtragem Norma NAS 1638

Quantidade mxima de contaminantes a cada 100 ml de fluido

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50

Parte 14 : apresentao Filtragem Norma ISO 4406 - (1999)

ISO-Code
(conf. ISO 4406) (nach

Quant. de partculas / 1 ml Partikelanzahl / 100ml

de von
0,5 1 2 4 8 16 32 64 130 250 500 1000 2000 4000 8000 16000 32000 64000 130000 260000 500000 1000000 2000000 4000000 8000000 16000000 32000000 64000000 130000000

at bis
1 2 4 8 16 32 64 130 250 500 1000 2000 4000 8000 16000 32000 64000 130000 260000 500000 1000000 2000000 4000000 8000000 16000000 32000000 64000000 130000000 250000000

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Quantidade mxima de contaminantes a cada

1 ml de fluido

15 / 13 / 10
>4m >6m >14m

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51

Parte 14 : apresentao Filtragem leo NAS 7

ou

ISO 18/16/13

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52

Parte 14 : apresentao Filtragem FOTOS DE CONTAMINANTES

leo novo, fornecido em minicontainers

NAS 7

ISO 18/16 /13

leo novo, fornecido em caminho tanque

NAS 9

ISO 20/18/15
leo novo, fornecido em tambores

NAS 12

ISO 23/21/18

NAS 5

ISO 16/14/11

Necessria para modernos sistemas hidrulicos

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53

Parte 14 : apresentao Filtragem Classificao

Qual o nvel adequado ?

Componentes hidr hidrulicos Classe de pureza at at NAS 1638 Bombas de engrenagem Cilindros Vlvulas direcionais Vlvulas lim. de presso Vlvulas estranguladoras Bombas de pistes Bombas de palhetas Vlvulas de presso Vlvulas proporcionais Servov Servovlvulas Servocilindros 9 9 9 9 9 9 9 6-8 6-8 4 4 ISO DIS 4406 21/18/15 21/18/15 21/18/15 21/18/15 21/18/15 21/18/15 21/18/15 19/16/13 19/16/13 16/13/10 16/13/10 Grau de filtr. absoluto recomendado [m] 10 10 10 10 10 10 10 5 5 3 3

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54

Parte 14 : apresentao Filtragem CONTAMINAO POR GUA

gua livre

gua emulsionada

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55

Parte 14 : apresentao Filtragem CONTAMINAO POR GUA

3% de H2O

0,03% de H2O

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56

Parte 14 : pagina 255 Filtragem FILTROS

SUPERFICIE

PROFUNDIDADE

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57

Parte 14 : pagina 256 Filtragem FILTRO de SUPERFICIE

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58

Parte 14 : pagina 256 Filtragem FILTRO de PROFUNDIDADE

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59

Parte 14 : pagina 256 Filtragem FILTRO de PROFUNDIDADE

Tampa de fechamento Tubo de apoio Malha de apoio Fibra de apoio Esteira filtrante (Mesh Pack) Fibra filtrante principal Fibra de pr-filtrao Fibra protetora Malha protetora
Camisa de metal estirado

Tampa de fechamento
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60

Parte 14 : pagina 260 Filtragem Razo Beta

elemento filtrante em teste

Nfluxo entrada X= nfluxo entrada x m nfluxo de sada x m

Nfluxo sada

elemento filtrante em teste

Nfluxo entrada = 500 X= nfluxo entrada x m nfluxo de sada x m

Nfluxo sada = 20 25 = 200 N X =entrada fluxo

X=

elemento filtrante em teste

Nfluxo sada = 1 X = 200

nfluxo entrada x m nfluxo de sada x m

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61

Parte 14 : apresentao Filtragem LOCALIZAO DOS FILTROS

COMANDO

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62

Parte 14 : apresentao Filtragem FILTRO DE SUCO

COMANDO

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63

Parte 14 : apresentao Filtragem FILTRO DE PRESSO

COMANDO

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64

Parte 14 : apresentao Filtragem FILTRO DE RETORNO

COMANDO

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65

Parte 14 : apresentao Filtragem FILTRO DE AR

COMANDO

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Parte 14 : apresentao Filtragem INDICADORES DE CONTAMINAO

VISUAL

ELTRICO

ELTRICO COM LED

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FIM

OBRIGADO !!!!

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