1. Request 2. Processing Palm Oil Mill at Now 3. Flowchart Of Processing CPO 4. Reception Station 5. Sterilisation Station 6.

Threshing Station 7. Pressing Station 8. Clarification Station (Screening) 9. Clarification Station (Clarifying) 10. Clarification Station (Oil Recovery) 11. Clarification Station (Purifying) 12. Clarification Station (Moisture Removal) 13. Storage of CPO 14. PKS PT. Surya Hutama Sawit Buyer 15. Kernel Recovery Station (Depericarping) 16. Kernel Recovery Station (Nut Cracking) 17. Kernel Recovery Station (Winnower) 18. Kernel Recovery Station (Hydro Clay bath) 19. Kernel Storage

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TRADITIONAL CRUDE PALM OIL PROCESSING

3. Flowchart Of Processing CPO

PALM OIL MILL

Sludge

Storage Storage Tank Tank

Effluent EffluentTreatment TreatmentPlant Plant

PALM OIL MILL

Weight Weight bridge bridge

FFB Truck

Loading Loading Ramp Ramp

Grading Grading FFB FFB

Over Ripe Bunch Empty bunch Old Crop Long stalk bunch

Unripe Bunch Under ripe bunch Ripe bunch

PALM OIL MILL

Receive Receive

Sterilizer Sterilizer

Function To Release Nut from Bunches Prevention of any further rise in FFAi Preparation of the fruit mesocarp for subsequent Processing

PALM OIL MILL

Function Separately Fruit lets from Bunches

Thresher Thresher

Mulching Mulchingat atfield field

Empty Bunches

PALM OIL MILL

Function: to digest the fruit lets Maximize oil extraction with minimize broken nut To break press cake before depericarping

Digester Digester

Oil Oil Recovery Recovery Plant Plant Kernel Kernel Recovery Recovery Plant Plant Screw Screw Press Press

PALM OIL MILL

Vibrating Vibrating Screen Screen

Function Separately crude oil from dirt Oil have been screen

Waste screen

PALM OIL MILL

Purifying Purifying

CPO

Clarifier Clarifier Tank Tank

Underflow Sludge

Function: To collect oil from crude Oil using Continuous Settling Tank

Oil Oil Recovery Recovery

PALM OIL MILL

Recovered Oil Clarifier Clarifier

Function: To collect oil from sludge using decanter

Underflow Sludge

Effluent Effluent Treatment Treatment Plant Plant

Sludge

DECANTER DECANTER

PALM OIL MILL

CPO

Purifier Purifier
Dirt < 0.02%

Function: To purification CPO.

PALM OIL MILL

Vacuum Vacuum Dryer Dryer

Moisture < 0.18%

Function : Decrease moisture of CPO using vacuum

Sludge

Effluent EffluentTreatment TreatmentPlant Plant

PALM OIL MILL

Moisture< 0.18% Dirt < 0.02% DOBI > 2.3 FFA < 3%

Function : To keep CPO with controling of Quality

Sludge
Effluent EffluentTreatment TreatmentPlant Plant

Storage Storage Tank Tank

PALM OIL MILL

Moisture< 0.18% Dirt < 0.02% DOBI > 2.3 FFA < 3%

Palm Oil Mill Buyer

Buyer

CPO CPO Storage Storage Tank Tank

Function To keep CPO before delivery to Buyer

PALM OIL MILL

Fibre Fibre Fibre Cyclone Cyclone

Depericarper Depericarper

Polishing Polishing Drum Drum

Function : Separately fiber and nut To clean up nut from fiber
Nuts

PALM OIL MILL

Nut Nut Cracker Cracker

Secondary Secondary Depericarper Depericarper

Function: To crack Kernel with minimize broken kernel

PALM OIL MILL

Shell

Winnower Winnower Cyclone Cyclone

Winnower Winnower

Nut

Function: Separately shell from kernel with pneumatic system

Kernel & Shell

PALM OIL MILL

Heating Heating Kernel

Shell

Hydro Hydro Clay Clay bath bath

Function: Separately Shell and Kernel using Hydro clay bath

Shell Shell Cyclone Cyclone

PALM OIL MILL

Heater Admixture< 6% Moisture < 7% FFA < 5%

Function To dry and Keeping The kernel

Kernel Kernel Despatch Despatch Silo Silo

Shell & Fiber Cyclones Cyclones

Boiler Boiler

Turbine Turbine