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By: Mubarak A. AlKhater CEO, Saudi Paper Group Date: 6 December 2009
Corporate Introduction
Saudi Paper Group was established in 1989 in Dammam, KSA with production starting in 1992 Public Joint Stock Company, with operations covering Middle East & North Africa Main business units: Paper Recycling, Paper manufacturing and converting (Paper, aluminimum foil, plastics packaging) Markets served are global
Operations
Consumer Products
TISSUE MANUFACTURING
a brief introduction
WHAT IS PULP?
Pulp is a cellulose fiber material, produced by
chemical or mechanical means, from which paper and paperboard are manufactured. Sources of cellulose fiber include wood, cotton, straw, jute, bagasse, bamboo, hemp and reeds. Pulp is a suspension of cellulose fibers in water.
TYPES OF PULP
Forest of the world contains a great number of species,which may be divided into two groups: 1. Coniferous trees (usually called SOFTWOOD)
Softwood cellulose fibres measure from about 2 to 4 millimeters (0.08 to 0.16 inch) in length.
The greater length of softwood fibers contributes strength to paper; while the shorter hardwood fibers fill in the sheet and give opacity and smooth surface.
Cy 0.2%
Cy controller
SILO
REFINER
Fibre brushing to achieve strength
Cy 4.5%
Over flow
FAN PUMP
Cy 1%
Cy 4.5 %
Stock & recirculated water are mixed Final stage screening , separate shives and other large size particles from pulp slurry
CL BOX
BLEND CHEST
Blending fibers by ratio
M/C CHEST
Stock tank to keep m/c run stable
PRESSURE SCREEN
HW PULP CHEST
Cy 4.5%
DE FLAKER
HD CLEANER
Fibre separation without cutting & damaging
M/C REFINER
HEAD BOX
Pressurised device that delivers uniform flow across deckle
HOOD
Yankee
Cy 94%
WIRE PART
Cy 41%
Felt section
POPE REEL
SPR
Cy 20% Suction press roll equiped with suction box to remove water by mechanical energy ( nip load )
2.
Stock Preparation
Approach System
Drying
Sheet Forming
Pressing
Reeling
Winding
DE-INKING PLANT
A brief introduction
WHAT IS DE-INKING?
De-inking of pulp fibers is essentially a laundering or cleaning process where the ink is considered to be the dirt. Chemicals along with the heat and mechanical energy are used during the re-pulping stage to dislodge the ink particles from the fibers and disperse them in the stock suspension. The ink particles are then separated from the so-called grey stock by a series of flotation or washing steps, or by applying both separation techniques.
Pulping
Pre-Flotation Pre-Flotation
Thickening Thickening
Washing Washing
Cleaning Cleaning
Dispersing Dispersing
Washing Washing
Water Clarification
SCREENING
8. DISPERSING
Even after all cleaning and screenings steps, there will be some ink specks and other contaminants remaining in the stock. Disperger is used to break up and finely distribute these contaminants and loosen particles of difficult inks which are still attached to the fibers.
N. America Consumption 2007: 8,015 2011: 8,423 2016: 9,022 Prod 2007: 7,761 (217) Net Trade 2007: -89
Japan Consumption 2007: 1,800 2011: 1,880 2016: 1,940 Prod 2007: 1,793(186) Net Trade 2007: -28
L. America Consumption 2007: 2,923 2011: 3,538 2016: 4,522 Prod 2007: 2,700 (197) Net Trade 2007: -72
Asia Far East Consumption 2007: 1,481 2011: 1,802 2016: 2,259 Prod 2007: 1,387(231) Net Trade 2007: -51
Legend Consumption & Capacities in MT 000 Net Trade in MT000 ( +ve Exports, -ve Imports)
Africa Consumption 2007: 466 2011: 578 2016: 773 Prod 2007: 426 (72) Net Trade 2007: -9
Near & Middle East Consumption 2007: 712 2011: 941 2016: 1,342 Prod 2007: 607 (48) Net Trade 2007: -52
Oceania Consumption 2007: 367 2011: 416 2016: 488 Prod 2007: 271(13) Net Trade 2007: -85
Iraq Consumption 2007: 12 2011: 17 2016: 26 Prod 2007: x Mill Cap 08: x Net Trade 2007: -10
Lebanon Consumption 2007: 36 2011: 45 2016: 60 Prod 2007: 37 Mill Cap 08: 60 (6) Net Trade 2007: 3
Iran Consumption 2007: 53 2011: 70 2016: 105 Prod 2007: 29 Mill Cap 08: 30 (3) Net Trade 2007: -19
Jordan Consumption 2007: 18 2011: 23 2016: 32 Prod 2007: 39 Mill Cap 08: 96 (4) Net Trade 2007: 23
Legend Consumption in MT 000 Mill Capacities are rated capacities PM4 for SPMC is not included
Near & Middle East Consumption 2007: 712 2011: 941 2016: 1,342 Prod 2007: 607 Mill Cap 2008: 975 (48) Net Trade 2007: -52
GCC Consumption 2007: 198 2011: 265 2016: 380 Prod 2007: 152 Mill Cap 08: 257 (11) Net Trade 2007: -33
Thank you