Aesthetic al Functional

Semi Permanent

Permanent

Temporary

Finishes according to durability

Resin Finish
Cellulosefibres(cotton) are known for their comfort during wear and various other favourable properties. Resins are used for various wet finishes basically on cellulose and cellulosic blends. Resin based finishes create cross linking that increases intermolecular rigidity. The resin finishes had been mainly developed for the basic problems of crease formations on cellulosic fibers ,thus these finishes came to be known asAnticrease or Crease Recovery finish ,easy care finish or Resin finish since resins are used for these finish

Effects of Resin Finishing

Chemical Finish

Mechanical Finish

For Tubular form of fabric following machine are required:

Hydro-extractor/Dewatering Dryer Tubular Compactor

For open form of fabric following machine are required:

Hydro-extractor/Dewatering Slitter

Dryer
Stenter Open compactor

For collar & cuff finishing following machine are required:

Dewatering Softening machine Dryer

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Hydro Extractor m/c:

Manufacturer Extraction% Speed Extraction time Function : : : : : Nazar Corporation (Pakistan) 65% Maximum 1400 rpm 5-7 min To remove the water from the fabric by centrifugal extraction.

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Manufacturer: CALATOR BORAS (SWEDEN) Function:

Reduce water content Apply finishing chemical Open the fabric from rope form

Controlling Parameters:
Padder pressure Pick up % : Speed at m/c : : 4-7 bar 80-85% 8-60 m/min
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Slitting:

Slitting is a process that is applied for cutting the tubular fabric through the intended break Waless line on length wise direction prior to stenter processing

Front side

Back side
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Dryer: Machine set up for Ruckh relex dryer:

M/C parameter Temperature setting Set-up value 1000c-1200c for white shade 1200c-1300c for light shade 1300c-1400c for dark shade 1500c-1800c for curing Auto Auto 3-35 m/min. Depends on fabric construction. 0-40% Depends on fabric construction 10-15 m.bar

Blower fan setting Exhausted fan speed M/C speed Over feed Burner Gas presser

Machine set up for Santex Relax Dryer

M/C parameter Temperature setting Set-up value 1000c-1100c for white shade 1100c-1200c for light shade 1200c-1300c for dark shade Auto Auto 1-12 m/min. Depends on fabric construction. 0-45% Depends on fabric construction

Blower fan setting Exhausted fan speed M/C speed Over feed

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Compactor machine:
The compactor m/c is tubular fabric shrinkage control m/c which can compact the fabric in length wish direction, to provide overfeed to the fabric while processing in presence of steam & able to control the shrinkage.

M/C parameter Temperature setting Steam pressure

Set-up value 900c-1100c 4-6 bar

M/C speed
Over feed

3-35 m/min
(-10-+40%)

Air pressure
Cooling fan motor

5 bar
Auto

Stenter
Stenter can be defined as a finishing process in which the open width form of the fabric is treated in set up the required width, weight & texture as per customer specifications. These requirements are achieved by a single process
M/C parameter Temperature setting Set-up value 900c-1800c (Depends on the pickup requirement)

Blower fan setting Exhausted fan speed M/C speed Over feed Burner Gas presser Padder pressure Width of m/c chain setting

Low/high (according to the fabric quality) Manual 6-60m/min. Depends on fabric construction. 0-60% Depends on fabric construction 30-50 m.bar 2-8 bar (Depends on the pickup requirement) 110-260 cm

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over feeding