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What is quality
Quality refers to the characteristics of a product or service that defines its ability to consistently meet or exceed the customer demand.
Quality Control
Quality control is a process that is used to ensure a certain level of quality in a product or service.
Quality Assurance
The decisions, plans and actions those are necessary to provide adequate confidence that a product or service will satisfy given requirements for a particular quality.
Organogram of QC department
AGM
Manager cutting
Manager sewing
Manager washing
AQM
AQM
AQM
AQM
AQM
AQM
LQC (2)
LQC (2)
LQC (2)
LQC (2)
LQC (2)
LQC (2)
PQI (3)
PQI (3)
PQI (3)
PQI (3)
PQI (3)
PQI (3)
Types of QC
1. Product control: 2.Process control: a. Online quality control: Example: In line inspection b. Offline quality control: Example: Check the shade variation of fabric during dyeing.
Trims
Inspection Sort out defective fabric Accept quality fabrics If any defects are found inform supplier and buyer
buyer
4 point system
Length of defect Up to 3 inches 3-6 inches 6-9 inches Over 9 inches Holes and Openings (1 inch or less) Holes and Openings over 1 inch Penalty points Allotted 1points 2points 3points 4 points 2 points 4 points
The formula to calculate penalty points per 100 square yards is given by:
Pilling test
Martindale machine
Assessment
Rating Discretion Points to be taken into consideration
5
4 3
No change
Slight change Moderate change
No visual change
Slight surface fuzzing The specimen may exhibit one or both of the following: Moderate fuzzing Isolated fully formed pills
Significant change
Severe change
Defects in cutting
Mismatching of stripes and checks. Mixing the cutting parts. Wrong numbering of the parts The edge of the parts a little bit is missing The parts are cut in the opposite direction of fabric grain line.
In line inspection Install traffic light system Inspect each good Identify defect Accept passed good
Reject good
There are different types of sewing QC in standard group to make this pant
Table(In line & End line sewing) inspection Join stitch is not acceptable Broken stitch is not acceptable Oil and dirt spot is not acceptable Part shading not acceptable Hole is not acceptable Traffic light system Selection of sewing operator.
Non sewing defects Defects due to substandard material Defects due to wrong pattern Defects due to wrong marker, spreading, cutting Defects due to poor handling of goods Defects due to oil mark Defects due to wrong ironing, folding, packing.
Fabric distortion
Definition
The technology which is used to modify the appearance, outlook comfort ability & fashion of the garments is called garment washing.
Types of washing
There are two types of washing Wet washing process Dry washing process
Wet washing
There are different types of wet washing process such as Normal wash / Garments wash/ Rinse wash. Chemicals: detergent, flax , acetic acid, Enzyme wash. Chemicals: desizing agent, detergent, acetic acid, anti back staining, acid enzyme, acid enzyme
Wet washing
Caustic wash. Chemicals: caustic soda, detergent, acetic acid, flax , silicon, Silicon wash. Chemicals: Desizing agent, detergent, acetic acid, cationic softener, silicon, Stone wash. Chemicals: Desizing agent, detergent, anti stain, bleaching powder, soda ash, pumic stone, acetic acid, cationic softener,
Poly
Folding Get up change
Inspection
Confirmation of accessories
Packing
Final inspection
Inside inspection
Outside inspection
Types of inspection
Pre-Production check Ex- Shade Matching Fabric Constructions GSM(grams per square meter) EPI& PPI if required During production check Ex-Verify cutting patterns Cutting shapes Stitching defects Sewing threads matching Measurements Labels Trims & Accessories
Types of inspection
Final Random Inspection Ex-Carton strength Wrong Model Wrong Quantities Missing labels & tags Wrong Size &Color assortment Wrong Folding Workmanship inspection Ex-Open seam Puckering Unbalanced plackets Incorrect side shapes Insecure buttons Poor Ironing Double stitches
Thank You