GOOD MORNING BAKERY

PRESENTED BYANKUR PATEL LALIT GAUTAM VAHID ALI PAWAN ADHIKARI ANURAG VERMA ASHISH PAL SINGH

HISTORY OF BAKING
The baking industry came into existence with the invention of bread. Ovens made of rocks were used for baking. The dough was put into the stone chamber which was heated before with fire and the dough was cooked into bread. In earlier days common society ovens were used to cook bread as a tradition.

COMPANY INFORMATION
The GOOD MORNING BAKERY was established in the year 1997. It has three production plants in Lucknow, Kanpur and Banaras. AddressGauri Foods, Mohibullapur, Sitapur Road, Lucknow, U.P.

PLANT LAYOUT

Manufacturing Unit

Guard Room

Entry And Exit

1
Monitoring Desk

7
Dispatchin g

Production Manager

Packing Unit-II

PRODUCTS
The major products of Good Morning Bakery are:-

Bread Buns Sweet bread Rusks

THE PRODUCTION PROCESS

RAW MATERIAL SHIFTER HIGH SPEED MIXER

COOLING TUNNEL

OVEN FOR BAKING

DIVIDING & MOLDING

SLICING AND PACKAGING

QUALITY INSPECTION

DISPATCHING

RAW MATERIAL
The raw materials can be categorized into two categories:Primary Raw Material- The materials which are essential for the production process. Flour Cold Water Yeast Salt Sugar

RAW MATERIAL Cont.

Secondary raw material- These materials are added for the Quality improvements and taste enhancements and softness of bread. Fat including emulsifiers Milk powder Raisins

HIGH SPEED MIXER

It is a mixer for mixing the flour and cold water.

A measured amount of yeast is added.

The mixer rotates at the speed of 35 to 75 revolutions per minute. This process takes up to two and a half minutes.

DIVIDING TABLE AND ROUNDER

The dough form the mixer is conveyed to a dividing table. The dough is cut and shaped into loaves. Each loaf is first weighted and then dropped in to the molder and then finally goes to the pan

FERMENTATION
The molded dough is kept in the covered metal boxes and stored in a temperature controlled area until it rises.

FERMENTATION PROCES
Before Fermentation After Fermentation

BAKING PROCESS
The pans containing the fermented dough is now moved into the oven. Temperature and speed are carefully calculated so when the loaves come out of the oven they are completely baked.

This process takes two to two and a half hours.

COOLING PROCESS
The baked process are hot and also contain 40% of moisture. The loaves are now kept in a cooling tunnel which reduces the temperature of the loaves and also the moisture is removed. The loaves are now moved to a slicing area where they are sliced and packed also.

SLICING AND PACKAGING

The vertically placed blades move up and down at a very great speed, which slices the bread into equal sized pieces. The pre- printed plastic bags are manually slipped over each loaf and sealed with heat.

DISPATCHING PROCESS
The packed loafs are placed in the plastic crates and then loaded on the trucks for their dispatch.

One person records the number of packets loaded on the truck.

The plant workers manually load the trucks, and finally the trucks are dispatched.

INVENTORY MANAGEMENT
Good morning bakery keeps a bulk amount of flour as raw material. It places bulk orders for wheat flour directly from the mills and stores it under separate area. The consumption of flour is done on FIFO basis so as maintain the quality of the flour which is stored. The finished products are dispatched immediately to the distributers to maintain its freshness.

QUALITY CONTROL
Quality checks are performed at each step of the production process. Taste checks, Chemical analysis and visual observations are done to ensure quality. Amount of moisture is very critical, a ratio of 12 to 14 is ideal for the prevention of bacteria growth. It is mandatory to keep the bakery plant clean, they use fungicides and ultraviolet lights to maintain quality.

SAFETY AND PRECAUTIONS

They are equipped with fire extinguishers and have yearly contracts with the fire extinguisher providers. There are proper entry and exits for the workers to escape easily in case of any accident.

PRICING
Through the meetings of Bread Association common prices are set. No one can change prices on there own.

COMPETITORS
The main competitors of Good Morning Bread are:-

Calorie Bread
Gomti Bread
Good Morning Bakery

Milkmaid

UPCOMING PRODUCTS
Good Morning Bakery is very soon going to launch the bakery Biscuits.

THANKYOU