Taktik (Z) - Leuze Electronic - ROTOSCAN RS4

Leuze electronic
ROTOSCAN RS4
Safety Laser Scanner for personal protection and measurement tasks
Flexible all-round talents

for ensuring safety at work
• Versatile use
• Customized configuration
• Economical consumption
Product w/applications
1
Leuze electronic
Outline and Overview
 Basic operation of laser scanners

 two-dimensional area scanning
 Advantages of laser scanners

 flexible, versatile and efficient
 ensuring safety for numerous applications and

the most diverse processes
 powerful safety technology
from Leuze lumiflex
 Application examples
 safeguarding machinery and systems
 danger area & danger point guarding,

access guarding
Outline 2
Leuze electronic
How does a laser scanner work?
R T
λ = 905 nm
It sends a laser beam to any direction of a plane!
Basic Operation 3
Leuze electronic
How does it “see” objects?
R T
Object
Remission
Remission down to 1.8% (black corduroy)!

But it sees dust and everything you see, too.
Basic Operation 4
Leuze electronic
Scanning
AOPDDR
Active Opto-electronic
Protective Devices responsive to
Diffuse Reflection
Position by Range and Angle
Basic Operation 5
Leuze electronic
Definitions
Position by Range and Angle
Lateral Resolution
Scanning Angle Resolution
Ran
g e
Scans per Second

Basic Operation 6
Leuze electronic
Three two-dimensional monitored zones or areas
Warning Zone
Detection Zone
Me
a
Zo sure
ne me
nt
Basic Operation 7
Leuze electronic
Advantages of Laser Scanners
 One device only

 no space and no infrastructure for a second device needed
 All kinds of safeguarding areas

 any form or structure and different ranges per segment possible
 Pair of zones: Detection Zone and Warning Zone

 individual dimensions and output signals
 Flexible and easy change of configuration

 universal and flexible way or change of employment
 Mobile Applications
 small and transportable
 Changeover between all pairs of zones

 variable protective function
Advantages of Laser Scanners 8
Leuze electronic
Monitored changeover of zone pairs
flexible, versatile and free configurable

by zone changeover
Leuze electronic

pairs of zones
Detecti
on Zon
Warnin e
g Zone
Leuze electronic

Zone Pair 1 (ZP1) active
Leuze electronic

Zone Pair 1 (ZP1) and Zone Pair 2 (ZP2) active
Switching between
pairs of zones
Leuze electronic

Leuze electronic
Handicaps of Laser Scanners
slower than light curtains

and no 14 mm resolution
Dust Smoke
Keep it clean!
Soot
and anything else in the air!

Leuze electronic
ROTOSCAN
RS4- 4
Flexible and Universal

Safety Technology
ROTOSCAN RS4 15
Leuze electronic
ROTOSCAN RS4- 4
 Type 3 in accordance with EN IEC 61496-1 and -3
 SIL 2 in accordance with IEC 61508
 four Pairs of Zones: Detection Zone and Warning Zone
 individual dimensions and output signals
 any form or structure and different ranges possible
 Detection Zones:
 Resolution: 70 mm
 Range: 4 m
 Warning Zones:
 Resolution: 150 mm
 Range: 15 m
 Scanning Angle: 190°

 Range resolution: 5 mm; Lateral resolution: 0.36°
 Response Time: 80 ms
ROTOSCAN RS4 16
Leuze electronic
ROTOSCAN RS4- 4
 versatile and user-friendly

 easy to understand and handle with
 small design and economical use

 low current consumption for mobile applications
 open data interface

 RS232 and RS422 at variable data rate
 AS-i and PROFIsafe Devices

 Bus technology for easy integration into production systems
 flexible and easy change of configuration

 universal and flexible way or change of employment
 powerful and clear Software

 RS4soft -- Configuration and Diagnostics Software
ROTOSCAN RS4 17
Leuze electronic
Application examples with ROTOSCAN RS4
Applications 18
Leuze electronic
Danger Area Guarding for stationary applications
safeguarding
of a complete area
where hazards are expected:
effective use of the detection zone/warning zone combination
for people and machine safety; pay attention to the safety distance!
Applications 19
Leuze electronic
safeguarding danger areas on conveyor belts:

individually tailored detection zones adjusted to the work area for optimum
production process workflows.
Applications 20
Leuze electronic
Danger Area Guarding for mobile applications
danger area guarding on transfer trolleys:

changeovers of status and speed-dependent
zone pairs for rapidly adjusting material transport;
soft slowdown by warning zone utilisation.
Applications 21
Leuze electronic
safeguarding
of blind areas
which can not be
monitored by
persons working at
the machine
or
safeguarding of
areas inside machinery.
Applications 22
Leuze electronic
Access Guarding
access
guarding at
processing and
handling centers:
simple setup –
even for complex
structures
and
control of flexible fences.
Applications 23
Leuze electronic
danger areas guarding

at multiple process stationary machinery:
changeover of process-dependent detection zone /
warning zone combinations for continuous production process.
Applications 24
Leuze electronic
Danger Point Guarding
safeguarding
danger points
at circular cycle tables:
space-saving and
flexible configuration
for efficient cycle times.
Applications 25
Leuze electronic
Danger Area Guarding for mobile applications
safeguarding danger areas

on automatic guided vehicles: changeover of transport
path-dependent zone pairs for minimizing the space requirement of the AGV.
Applications 26
Leuze electronic
RS4soft 27
Leuze electronic
Measured Values
angle and range
Warning Zone Detection Zone
RS4- 4
28
Leuze electronic
Position
Violation of Detection Zone 1
29
Leuze electronic
Changeover of Zone Pairs
Active Pair 2
30
Leuze electronic
Changeover of Zone Pairs
Active Pair 3
31
Leuze electronic
Overview ROTOSCAN RS4 presentation
 What is new
 New hardware
 New firmware
 New software
 Presentation for customers
 Short overview of the laser scanner

ROTOSCAN RS4-4 for everybody
 RS4soft V1.12
 New features of the configuration and diagnostics software tool
32
Leuze electronic
RS4 Update
New Configuration Plug (all)
8 Field Pairs (-4E)
Short Range Laser Scanner (-2E)
May, 200733
ms
Leuze electronic
34
New function configuration plug Leuze electronic
 easy to adjust:
 Automatic backup of configuration data during
adaptation of the RS4 Safety Laser Scanner to
your systems’ requirements.
 easy to use:
 Automatic configuration data download with
device exchange without any resources simply by
plugging in the ConfigPlug.
 easy to multiply:
 Configuration is automatically copied to any
amount of RS4 when turned on.
 easy to adapt:
 Automatic adaptation of configuration to a laser
scanner with extended functions (e.g. RS4-2E
exchanged for RS4-4E).
 a handy size:
 Size of plug haven’t changed.
35
New function Service Data File Leuze electronic
new button
generates service data file with
- configuration file
- diagnostics list
- complete system data
36
configuration data
I I
x x
37
New function 8 zone pairs Leuze electronic
0
How to get 8 zone pairs
38
not a
1
} <1s
ctivat
e d
Fully compatible to all laser scanners with 4 zone pairs
39
0
New config for laser scanners(4E), to activate pair 5 to 8
} < 40 ms
40
New function detection zones Leuze electronic
no guarding for AGV docking
41
FAQ’s
 Compatibility of plug:
 The ConfigPlug will work with all scanners
starting with SN 0704…..N
 Backward Compatibility:
 All connectors/cables/ConfigPlug will work with
“old” scanners, but there is No additional
functions.
 Delivered as:
 ConfigPlug is listed seperately.
 Must be ordered with RS4-4E for added
functionality.
 Ready-made cables will be changed to cable
with ConfigPlug and have New Part Numbers
 Reduced RS4-4E Pricing:
 RS4-4E List price now $4,540 (was $4,659)
 Availability:
 Order Entry Now!
42
New device short range laser scanner Leuze electronic
RS4-2E
 range 2.15 m
 4 zone pairs
 vertical access guarding
 Configuration Plug
43
Leuze electronic
ROTOSCAN RS4 ---
Family Planning 2008
RS4-2E ConfigPlug &enhanced dust suppression,

4 DZ with range 2,15 m
RS4-4 ConfigPlug& enhanced dust suppression
Performance
Functions &
RS4-4E ditto plus 8 DZ
RS4-4Motion ditto plus 3-angle distance measurement,

velocity measurement 1D,
RS4-2M
Motion Monitoring 1D
RS4-6... as RS4-4... with range 6,25 m

44
Future device Transfer Trolley Motion scanner Leuze electronic
RS4-Motion
 Innovations for transfer trolley
 robust distance measurement 1D

up to 50 m (ignores person’s traffic)
 robust speed measurement 1D

up to 50 m
 output of distance with repeat

accuracy of ± 20 mm
& speed measurement (± 50 mm/s)
 MotionMonitoring 1D of the selected

Detection Zone
up to 50 m; max. speed 4000 mm/s
This slide intentionally shadowed to indicate FUTURE product, not available today!!! 45
Leuze electronic
thank you very much

for
your attention
46

Taktik (Z) - Leuze Electronic - ROTOSCAN RS4

Enviado por

Dados do documento

Título original

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

Taktik (Z) - Leuze Electronic - ROTOSCAN RS4

Enviado por

Direitos autorais:

Formatos disponíveis

Leuze electronic

Flexible all-round talents

Outline and Overview

 Basic operation of laser scanners

 Advantages of laser scanners

 ensuring safety for numerous applications and

 danger area & danger point guarding,

How does a laser scanner work?

It sends a laser beam to any direction of a plane!

How does it “see” objects?

Remission down to 1.8% (black corduroy)!

Position by Range and Angle

Scanning Angle Resolution

Scans per Second

Three two-dimensional monitored zones or areas

Advantages of Laser Scanners

 One device only

 All kinds of safeguarding areas

 Pair of zones: Detection Zone and Warning Zone

 Flexible and easy change of configuration

 Changeover between all pairs of zones

Monitored changeover of zone pairs

flexible, versatile and free configurable

Monitored changeover of zone pairs

Monitored changeover of zone pairs

Monitored changeover of zone pairs

Monitored changeover of zone pairs

Zone Pair 2 (ZP2) active

Handicaps of Laser Scanners

slower than light curtains

and anything else in the air!

Flexible and Universal

 any form or structure and different ranges possible

 Scanning Angle: 190°

 versatile and user-friendly

 small design and economical use

 open data interface

 AS-i and PROFIsafe Devices

 flexible and easy change of configuration

 powerful and clear Software

Application examples with ROTOSCAN RS4

Danger Area Guarding for stationary applications

Danger Area Guarding for stationary applications

safeguarding danger areas on conveyor belts:

Danger Area Guarding for mobile applications

danger area guarding on transfer trolleys:

Danger Area Guarding for stationary applications

Danger Area Guarding for stationary applications

danger areas guarding

Danger Point Guarding

Danger Area Guarding for mobile applications

safeguarding danger areas

Warning Zone Detection Zone

Violation of Detection Zone 1

Changeover of Zone Pairs

Changeover of Zone Pairs

Overview ROTOSCAN RS4 presentation

 Presentation for customers

 Short overview of the laser scanner

New Configuration Plug (all)

8 Field Pairs (-4E)

Short Range Laser Scanner (-2E)

Fully compatible to all laser scanners with 4 zone pairs