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SEMINAR ON AUTOMATION

AUTOMATION-DEFINATION
Delegation of human control function to technical equipments to increase production to reduce cost to reduce manpower to improve safety working conditions to reduce power consumption to improve quality

TYPES OF AUTOMATION

AUTOMATION

SCIENTIFIC AUTOMATION

INDUSTRIAL AUTOMATION

OFFICE AUTOMATION

LAYOUT OF INDUSTRIAL AUTOMATION

ROLE OF COMPUTERS

When an automated machine is placed under the control of a computer a large number of operations can be performed. The computer can analyze a vast number of sensory inputs from a system and decide which of many responses it should make.

SMALL COMMUNITIES

ENDLESS CHALLENGES

Remoteness of site Limited financial resources Limited staff Limited access to technology and supplies Limited access to training

ADVANTAGES

REPLACING HUMAN OPERATOR

ECONOMY IMPROVEMENT

MAKING TASK BEYOND HUMAN CAPABILITIES

SUPERVISORY CONTROL AND DATA ACQUISITION(SCADA)

WHAT IS SCADA
SCADA stands for Supervisory Control And Data Acquisition. SCADA refers to a system that collects data from various sensors at a factory, plant or in other remote locations and then sends this data to a central computer which then manages and controls the data.

TYPES OF PROCESSES
INDUSTRIAL PROCESSES

FACILITY PROCESSES

INFRASTRUCTURE PROCESSES

WHAT IS DATA ACQUISITION


Data acquisition is the process of retrieving control information from the equipment which is out of order or may lead to some problem or when decisions are need to be taken according to the situation in the equipment. So this acquisition is done by continuous monitoring of the equipment to which it is employed. The data accessed are then forwarded onto a telemetry system ready for transfer to the different sites.

HARDWARE ARCHITECTURE

SCADA AS A SYSTEM

TYPICAL SCADA SYSTEM

SUBSYSTEMS OF SCADA SYSTEM

Human-Machine Interface is the apparatus which presents process data to a human operator, and through this, the human operator monitors and controls the process. Remote Terminal Units connecting to sensors in the process, converting sensor signals to digital data and sending digital data to the supervisory system.

Programmable Logic Controller used as field devices because they are more economical, versatile, flexible, and configurable than special-purpose RTUs. Communication infrastructure connecting the supervisory system to the Remote Terminal Units

SYSTEM COMPONENTS OF SCADA SYSTEM


MULTIPLE REMOTE TERMINAL UNIT

COMMUNICATION INFRASTRUCTURE

CENTRAL HOST COMPUTER

FEATURES OF SCADA

REAL TIME AND HISTORICAL TREND

The trend play very important role in the process operation. If your batch fails or the plant trips, you can simply go to the historical trend data and do the analysis. You can have better look of the parameters through the trend.

ALARMS have a very critical role in automation. Generally we have alarm states for each inputs/outputs. . Most of the SCADA software support four types of alarms like LOLO,LO,HI and HIHI. RECIPE MANAGEMENT When you have different products to manufacture, you just have to load the recipe of the particular product.

SECURITY You can allocate certain facilities or features to the operator, process people, engineering dept and maintenance dept. DEVICE CONNECTIVITY SCADA software should have connectivity to the different hardware used in automation.

USEFULNESS OF SCADA

Production department Quality department Maintenance department Enterprise information Engineering department Manufacturing department

GENERAL TERMINOLOGY

TAG ANALOG TAGS DISCRETE TAGS SYSTEM TAGS STRING TAGS TOUCH PUSH BUTTONS COLOUR LINKS

VISIBILITY BLINK ORIENTATION DISABLE VALUE DISPLAY LINK PERCENTAGE FILL APPLICATION SCRIPT WINDOW SCRIPT KEY SCRIPT CONDITION SCRIPT APPLICATION SECURITY

Flow control and continuous totalizer

Transportation belt application Speed or mass control with adjustable PID Weight totalization of product transported 1% accuracy with 1s sample rate and 1 to 10 speed max/min ratio

Packaging Weigher

One scale dosing of a preset load for 99 recipes Dosing with an intermediate hopper or within the packaging operation Automatic correction of dose values Tuning and production alternated cycles Automatic in-flight error correction at the end of tuning cycle Rate optimization at every cycle Adaptable reset frequency Average and standard deviation calculation at the end of tuning cycle Printing during production cycle Rate example : 1200 bags of 25 kg per hour (on one scale)

WHAT IS INTOUCH

Wonderware InTouch provides a single integrated view of all your controls and information resources. Intouch enables engineers, supervisors, operators and managers to view and interact with the working of entire operation through graphical representations of their production processes.

MAJOR PROGRAMS OF INTOUCH

INTOUCH

INTOUCH APPLICATION MANAGER

WINDOWMAKER

WINDOWVIEWER

WONDERWARE SCADA SOFTWARE

Easy-to-use, easy to implement Easy configuration, simplified maintenance High security and availability Virtually unlimited scalability

PRACTICAL USES OF SCADA

SCADA used as a control mechanism for chemical plants, electricity generation, electric power transmission, electricity distribution, district heating. Control mechanisms are described in Process Control.

ADVANTAGES
CHEAPER
CONTINOUS OPERATION RELIABLE IMPROVES MAINTAINANCE, OPERATION, CUSTOMER SERVICE FEW OPERATORS CONTROL LARGE NO. OF INDIVIDUAL ASSETS PROVIDE RAPID RESPONSE TO EMERGENCIES

DISADVANTAGES

TROUBLED ALARMS LACK OF TRAINED PERSONS

INITIAL CAPITAL INVESTMENT

SCADA MANUFACTURER AND NAME OF THE SOFTWARE


WONDERWARE ALLEN BRADLEY SIEMENS MODICON G E FANUC INTELLUSION KPIT Intouch R.S View Wincc Moriecon Cimplicity I Fix Ashtra

BENEFITS OF SCADA

Long distance monitoring Long distance training Protection against terrorism/vandalism-alarm Data management (engineering and operations) Automated operations with real time control

CONCLUSION
SCADA is a control system with More interfaces and efficient storage More record or device oriented configuration But system wide configuration tools are needed Are less expensive than DCS, but offer different functionality than DCS And finally various applications

THANK YOU

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