Submitted To:MR.

Rajesh Ranjan (PTS Co-ordinator) iiMET JAIPUR

Submitted By:Rahul soni 09EIEME044 (Mechanical Engineering)

 Introduction of NBC(NEI). Products of NBC. Technical collaboration. Departments of NBC. Large Diameter Bearing department. Components of Large Diameter bearing. Manufacturing Process Of Roller For Large Size Bearing Black Roller (From HT) OD Grinding (Centre less) Hardening(From HT) OD Grinding (Centre less) Head (Honing) OD Grinding (Finish) Study About Pneumatic Machine Trouble Shooting Conclusion

A Bearing is a device to permit constrained relative motion between two parts, typically rotation or linear movement. Or When there is a relative motion between two machine parts, one of which supports the others. The supporting member is called Bearing.

1946 Company founded by B. M. Birla as National Bearing Company (NBC). 1950 production started. 1958 name changed National Engineering Industries Ltd. 3500 workers and members of staff. ISO 9001 certified. ISO 14001 certified. QS 9000 certified. Award for excellence in 2001-02 from MICO Bosch Group. DEMING PRIZE 2010.

 Company has the capacity to manufacture bearings up to 2000mm outer diameter. The name of the company changed to NATIONAL ENGINEERING INDUSTRIES LIMITED in 1958 after getting industrial licenses for other vital industries and manufacturing of Roller Bearing Axle Boxes for Railway Rolling Stock, Steel Balls, Tapered Roller Bearings, Spindle Inserts etc. Today, NEI is manufacturing wide variety and range of bearings such as Ball Bearings, Steel Balls, Tapered Roller Bearings, Cylindrical Roller Bearings & Axle Boxes for Railway Rolling Stock including Spherical Roller Bearings, Cartridge Tapered Roller Bearings and Large Diameter Bearings in separate fully equipped factories.

 Large Dia. Special Bearing Ball Bearings Radial Ball Bearing Angular Contact Bearing Self Aligning Two Row Bearing Taper Roller Bearing Single & Double Row Taper Roller Bearing

Spherical Roller Bearing

 BRENCO incorporated of USA NTN corporation of JAPAN

Izumi Kinzoku of JAPAN

NSK corporation of Japan

Large Diameter Bearing Department Railway Bearing Department Ball Bearing Department Taper Roller Department Machine Building Department Ball Department Research & Development Department Forging Department Heat Treatment Department Central Tool Department

Axle Box

Spherical Roller

Cartridge Tapered Roller

 Black Roller (From HT) OD Grinding (Centre less) Hardening(From HT) OD Grinding (Centre less) Head (Honing) OD Grinding (Finish)

FACING OUTER DIAMETER GRINDING OUTER RACE TRACK GRINDING OUTER RACE TRACK GRINDING BORE GRINDING INNER RACE TRACK GRINDING INNER RACE TRACK HONING WASHING

Internal dia. grinding

Outer dia. grinding

Side face grinding

1.BLACK ROLLER (H T Process)LDBs Tapered Roller Bearing:-

Tapered roller bearings are designed in such a way that vertices of the cone for each roller and those for the inner and outer raceways coincides on the Bearing axis or extensions of the raceways and rollers converge at a common point on the axis of rotation. This results in true rolling motion of the rollers on the raceways at every point along the rollers. The tapered roller bearings support radial loads and axial loads from one direction only.

2. OD GRINDING (CENTRELESS)
LDBs Taper Roller Bearing:(SAE 52100 steel) Turning Operation Centre Less Grinding Heat Treatment Hardness Testing Rough Grinding Finish Grinding Honing & Super Finishing Washing Application for Rust Preventive Ready For Dispatch to Assembly

3.HARDENING (H T Process)Heat treatment process is the process of hardening the soft material. The row material is soft material and it has to be hardened before grinding, and hardening increase the life of bearing. Hardening is done in a special furnace named CHUGAIRO furnace. The systematic flowchart is shown in following fig:

Fig2: flowchart of heat treatment

4. HEAD (HONING)Different Process For Cone:o

o o o o o o

Dimensions Checking Face Grinding OD (Outer Dia.) Grinding Flange Grinding Bore Grinding Auto Dimension Check Honing Machine

DIFFERENT PROCESS FOR CUP:o OD Grinding o Honing Machine

5. OD GRINDING (FINISH)ASSEMBLY LINE:o o o o o o o o o Laser Printing Machine Roll Filling Machine Pressing Machine Weight check Demagnetizer Washing Noise checking Press checking Final checking

Oiling and Drawer Machine:o Visual Inspection o Packing

THE PNUEMATICS TECHNOLOGYIntroduction of pneumatics:A fluid power system is one that transmits and control energy through the use of pressurized liquid and gases. In pneumatics the power comes from the atmosphere and it is reduced by compression, thus increasing its pressure. Compressed air is mainly used to do work by acting on a piston or vane.

Basic application of pneumatics: Operation of system valves for air, water and chemicals. Lifting and moving in slab molding machine. Holding in jigs and fixtures in assembly machinery and tools.

Basic pneumatic system: The air production and distribution system The air consuming system Air production system Compressor Electric motor

Air consuming system: Air take-off Auto drain DCV

Block diagram of roller filling and press machine:No cone

No roller Roller unit Cone supply transfer orientation

Cage positioning

set

Assembly unit

press

check

discharge

No cage

Cage Assembly Unit Cage supply

Major process carried out by pneumatics in roll filling and press machine:Main components of roll filling and press machine which are actuated by pneumatics: Cage supply Cage positioning Roller filling in cage Cage and roller assembly check Cone supply Pressing Check and discharge

Laser marking machine

Packing

Every small or big industry needs tool for their machines so tools must be stored at their exact place so that they can easily find out and can be used and for the purpose of storage of tools each industry has their own store room. A data record of each machine which includes 1. 2. 3. 4. 5. the part list of machine number of part required in each machine drawing no. of each part material of each part of machine with A photograph of each part of machine.

CONCLUSION
My training at NATIONAL ENGINEERING INDUSTRIES, JAIPUR was very fruitful and I gained a lot of practical knowledge about various manufacturing processes and techniques. I also got the opportunity to realize the challenges faced and expertise required in manufacturing processes for mass production. It was indeed a great experience undergoing training at the plant.