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MENGGAMBAR TEKNIK

Dosen: Andrian Ahmad D

PROGRAM STUDI TEKNIK KIMIA INSTITUT TEKNOLOGI INDONESIA

Hakikat Gambar sebagai Bahasa Teknik


Gambar adalah sarana komunikasi (bahasa) sarjana Teknik Standar Gambar adalah tata bahasa Bahasa dan Gambar
Lisan Indra Ekspresi Aturan
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Kalimat Kalimat

Gambar Visual Gambar Standar Gb.


2

Akustik Visual Suara Tata Bahasa

1. Penyampaian Informasi 2. Dokumentasi 3. Proses Pemikiran


Reactor Design
The Major Objective

Te m

per

atu

Fungsi?Gambar !
Introduction

What type What size What operation conditions are required What energy balance What cost

Thermodynamics Kinetics System


e Arrh nius s L aw

den

Ac ti

va

Chemical Equilibrium Rate of Reaction

pen

tio n

De

En e

rg

re
Co nc De entra pen tio den n t

eous

Single / Multiple Reaction


Non-elemen

Homogen

tary

Esterification Hydrolysis Pyrolysis Oxidation & Reduction Cracking Polymerization Fermentation Hydrogenation Halogenation Electrolysis ...

Phase of Reaction

m Ele

a ry ent

Hetero

cs V iew

Kin e

tic s

eac tion

geneo

Mo

de

Typ es

of R

us

TRK-1
Chemical Reaction

f Kin ng o Testi Model

l
r/ de y Or rit te ula t Ra olec Rate Constan M

etics

Types or Reactor

TRK-2

Batch

Collection & Analysis of Rate Data

Semi-Batch Continuous

Kinetics System

Isothermal Reactor Design

TRK-1.JH.2003
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Kine ti

ESSENTIAL FLOW DIAGRAMS

The most effective way of communicating information about process is the use of flow diagrams.

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Sifat-sifat Gambar Teknik


Sederhana Sistematis Informatif Internasional Modern

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Pengembangan Gambar
Input Output Diagram Block Flow Diagram
Generic BFD: Preliminary Process Condition Preliminary Material Balance

Process Flow Diagram Piping and Instrumentation Diagram Engineering and Construction Diagram
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ANALYSIS: Generic Block Flow Process Diagram


5
Feed Products

1
1. 2. 3. 4. 5. 6.

3
Waste Stream

4
By-Products Discharge To environment

Elements
Reactor Feed Preparation Reactor Separator-Feed Preparation Separator Recycle Environmental Control

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PDS
Plant Design System

3D Modules Function
Create three-dimensional plant models, create equipment models, extract isometric drawings, and perform design interference checks and equipment clashes.

2002. Intergraph Process, Power & Offshore. All Rights Reserved.

PDS
Plant Design System

3D Modules
Equipment Modeling FrameWorks Plus Piping Design Graphics Reference Data Manager Drawing Manager PDS Stress Analysis Interface Interference Checker/Manager PDS Isometric Interface EE Raceway Modeling Design Review Integrator

2002. Intergraph Process, Power & Offshore. All Rights Reserved.

PDS
Plant Design System

Equipment Modeling
Model the equipment defined in the P&ID Stylistic representations of equipment items are produced, with or without nozzles, by entering data from equipment data sheets noting dimensions and weights. Can create a physical envelope defining the space occupied for maintenance and access areas

2002. Intergraph Process, Power & Offshore. All Rights Reserved.

PDS
Plant Design System

FrameWorks Plus
Used to layout structural frames, foundations, slabs and walls. Piping designers, equipment modelers and structural designers, can see the location of each others objects. Place loads in the 3D model, and apply other analytical characteristics to use with a thirdparty analysis solver. Other outputs are material lists, output to third-party steel detailing programs, interference envelopes, and graphic and non-graphic data for Design Review
2002. Intergraph Process, Power & Offshore. All Rights Reserved.

PDS
Plant Design System

Piping Design Graphics


Create a 3D model of the piping and in-line instruments defined in the P&ID The centerline is intelligent and contains information such as the piping material class, nominal diameter, fluid code, insulation parameters, temperatures and pressures, and so forth. The alphanumeric data required for each pipeline can be entered interactively or transferred from the P&ID.

2002. Intergraph Process, Power & Offshore. All Rights Reserved.

PDS
Plant Design System

Piping Design Graphics


A pipeline can be connected to a specific nozzle or routed from a point in space. Interactive design checks are performed for each component placement, ensure matching or compatible diameters, pressure ratings, end preparations, and other consistency criteria.

2002. Intergraph Process, Power & Offshore. All Rights Reserved.

General Design Considerations


1. Health and Safety Hazards 2. Environmental Protection 3. Plant Location 4. Plant Layout 5. Plant Operations and Control 6. Utilities 7. Structural Design 8. Storage 9. Materials Handling 10.Patent Considerations
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Steps in Developing a Design Project


Process identification Laboratory verification Reaction flow schematic Preliminary flow process Preliminary economic evaluation Process development Mass and Energy Balance Process flow scheme Site selection Refined economic evaluation Design fixed Detailed economic evaluation Engineering flow schemes Basic Design Detailed Constructions Plan Detail Design Procurement Construction Startup
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Aplikasi Software
CAE / Analisa Software
StruCAD, Stress Analysis, Caesar ETAP EDSA Xsteel MathCAD Hysis Pipesis, Pipenet Thermoflow

Dokumen & Data Management CAD


Drafting Software AutoCAD Microstation pembuatan drawing dilakukan melalui komputer Cost Control Prolog Manager dan integrasinya dilakukan manual EDMS Project Wise Marian

Design Software Schedule Control pembuatan drawing dan integrasinya dilakukan Primavera melalui secara komputerisasi MS Project AutoPlant (Piping, 3D) hanya untuk Piping Plant Design System untuk semua disiplin Procurement control SmartPlant untuk semua disiplin E-Pro
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End of Session I
Minggu depan bawa kertas A4 (HVS atau kertas gambar), penggaris, pensil HB, B, & 2B, penghapus pensil.

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Session II

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Latihan Menggambar BFD


Petunjuk Mengenai Garis dan Mata Panah Petunjuk Mengenai Tulisan Contoh Kasus

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Tebal 0.8mm (21/4pt)

Huruf Material & Satuan Operasi Beda 1 ukuran (12 14 pt)

Garis Aliran Material Tebal 0.5mm (1pt)

Mata Panah

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LATIHAN
Siapkan alat-alat gambar Anda Pelajarilah Deskripsi Proses berikut ini Gambarlah BFD proses tersebut

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Session III & IV

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Menggambar PFD
Tower
TC Vapor

Steam LC

Reboiler

Condensate

Pump

Bottom Product

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Aturan Menggambar PFD


Aturan garis dan ketebalan sama seperti BFD
Aturan membuat PFD: 1. Aliran utama harus dilengkapi tanda panah untuk menunjukkan arah aliran. 2. Usahakan aliran dari kiri menuju ke kanan. 3. Aliran yang ringan (gas) berada di atas aliran berat (cair / padat). 4. Apabila terdapat garis yang memotong, garis horizontal tetap dilanjutkan, sedangkan garis vertikal putus tepat di perpotongan garis. 5. Penomoran aliran di dalam simbol diamond. 6. Simbol diamond terletak tepat di garis aliran.

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PFD

Initial nama alat proses


Tata cara pemberian simbol dan nomor peralatan (standar ASME) AA-XYY AA = initial alat operasi X = nomor identitas unit area proses YY = nomor urut identitas alat proses
C Kompresor atau turbin E Heat Exchanger H Fired Heater P Pompa R Reaktor T Tower TK Storage tank V Vessel A/B menunjukkan adanya unit paralel atau unit cadangan yang tidak dimunculkan di PFD.

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PFD

Initial nama bahan utilitas


Aliran Utilitas: lps = Low Pressure Steam: 3 5 barg (sat) mps = Medium Pressure Steam: 10 15 barg (sat) hps = High Pressure Steam 40 50 barg (sat) htm = Heat Transfer Media cw = Cooling Water wr = River Water rw = Refrigerated Water rb = Refrigerated Brine cs = Chemical Waste Water ss = Sanitary Waste Water el = Electric Heat (220V; 440V; 660V) ng = Natural Gas fg = Fuel Gas fo = Fuel Oil fw = Fire Water
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PFD

Simbol-simbol
orifice
Process Input

Diaphragm valve
Process output
FC

Nomor aliran

Flow Control Pneumatic connection Electric connection

instrumentasi
FC

Simbol instrumentasi: Huruf Pertama: F = Flow L = Level P = Pressure T = Temperature

Huruf kedua atau ketiga C = Controller G = Glass I = Indicator R = Recorder S = Safety V = Valve W = Well

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PFD

Contoh: Cooler with fixed hot fluid outlet Hot Fluid Cooler cw

Contoh: Condensation of a pure volatile product


PC

FC TC

condenser Tower
TI Cold water

Contoh: Gas Cooler with condensate removal Hot gas


LC

vent

accumulator

PCV

cw
TC

LC

Aftercooler
FC Cold water

condensate

pump

Overhead product

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Latihan Menggambar PFD


Air Separation Process

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