PC 8000 Application

PC8000_6.PPT/ 05.09 / 8112

Main Data Hydraulic Mining Shovels

PC 3000
Diesel Drive Optional US Tier 2 Version Output at 1800 rpm KW HP Electric Drive Output Main Pumps Delivery (total) Swing Pump(s) Delivery Front Shovel Bucket Capacity SAE 2:1 heaped Crowd Force Break-out Force Backhoe Bucket Capacity SAE 1:1 heaped Tear-out Force Break-out Force Operating Weight (Front Shovel) KW l/min l/min cum kN kN cum kN kN t 940 1260 900 3x(2x455) = 2730 800 15 1100 1000 15 800 850 252 1400 1875 1350 4x1035 = 4140 1590 22 1330 1250 22 1050 1155 391 Komatsu SSA12V159

PC 4000
Komatsu SDA16V160

PC 5500
Komatsu 2 x SSA12V159 2 x SDA12V159E-2 1880 2520 1800 6x700 = 4200 700 * 29 1870 1865 29 1290 1450 534

PC 8000
Komatsu 2 x SDA16V160

3000 4020 2900 8x1035 = 8280 2070 42 2320 2320 38 1800 2000 737

Standard rock bucket, density approx. 1,8 t/cum

*) High swing rpm realised by variable displace swing motor

PC8000_6.PPT/ 05.09 / 8112

PC 8000 Main Data

Operating Weight
(Front Shovel Attachment, 1500 mm track shoes)

737

Main Drive
Make Output / at

Diesel 2 x Komatsu SDA16V160 3000 kW / 1800 rpm

Electric 2900 kW / 1500 rpm (50 Hz) / 1800 rpm (60 Hz)

Hydraulic System
Main Pumps Flow / Pump Total Flow Swing - Open Circuit Total Flow Hydraulic Pressure (all circuits) 8 identical swash plate pumps 1035 l/min 8280 l/min 2 of the main pumps 2070 l/min 310 2,7 2,4 bar rpm km/h

Swing Speed Travel Speed

PC8000_6.PPT/ 05.09 / 8112

PC 8000 Main Data

Ground Pressure Gradeability Front Shovel Attachment
Shovel Capacity Cutting Width SAE/CECE 1:2 heaped 42,0 cum 1:1 heaped 48,0 cum 5630 mm 1500 mm shoes 1900 mm shoes 27,2 N/sq.cm 21,9 N/sq.cm 50 %

Digging Force
Crowd Force Break-out Force 2320 kN 2320 kN

Backhoe Attachment
Backhoe Capacity Cutting Width Backhoe Capacity Cutting Width SAE SAE 1:1 heaped 38,0 cum
Material weight to 1,8 t/cum

5340 mm 1:1 heaped 42,0 cum

Material weight to 1,7 t/cum

4555 mm

Digging Force
Tear-out Force Break-out Force
PC8000_6.PPT/ 05.09 / 8112

1800 kN 2000 kN

Main Data Hydraulic Mining Shovels

PC 3000
Diesel Drive Optional US Tier 2 Version Output at 1800 rpm Electric Drive Output Main Pumps Delivery (total) Swing Pump(s) Delivery Front Shovel Bucket Capacity SAE 2:1 heaped Crowd Force Break-out Force Backhoe Bucket Capacity SAE 1:1 heaped Tear-out Force Break-out Force Operating Weight (Front Shovel) HP KW gpm gpm cu.yd lb lb cu.yd lb lb lb 1260 900 3x(2x120) = 720 211 19.6 247,200 224,800 19.6 179,800 191,100 556,000 1875 1350 4x273 = 1092 420 29.0 299,000 281,000 29.0 236,000 260,000 862,000 Komatsu SSA12V159

PC 4000
Komatsu SDA16V160

PC 5500
Komatsu 2 x SSA12V159 2 x SDA12V159E-2 2520 1800 6x185 = 1110 185 * 38.0 420,300 419,200 38.0 290,250 326,250 1,178,000

PC 8000
Komatsu 2 x SDA16V160

4020 2900 8x273 = 2185 547 55.0 521,000 521,000 50.0 404,600 449,500 1,625,000

Standard rock bucket, density approx. 3050 lb/cu.yd

*) High swing rpm realised by variable displace swing motor

PC8000_6.PPT/ 05.09 / 8112

PC 8000 Main Data

Operating Weight
(Front Shovel Attachment, 1500 mm track shoes)

1,625,000 lb

Main Drive
Make Output / at

Diesel 2 x Komatsu SDA16V160 4,020 hp / 1800 rpm Electric 2900 kW (2x1450 kW) / 1500 rpm (50 Hz) / 1800 rpm (60 Hz)

Hydraulic System
Main Pumps Flow / Pump Total Flow Swing - Open Circuit Total Flow Hydraulic Pressure (all circuits) 8 identical swash plate pumps 273 gpm 2185 gpm 2 of the main pumps 547 gpm 4496 2.7 1.5 psi rpm mph

Swing Speed Travel Speed

PC8000_6.PPT/ 05.09 / 8112

PC 8000 Main Data

Ground Pressure Gradeability Front Shovel Attachment
Shovel Capacity Cutting Width SAE/CECE 1:2 heaped 1:1 heaped 55.0 63.0 186 cu.yd cu.yd 1500 mm shoes 1900 mm shoes 39.4 31.8 50 % psi psi

Digging Force
Crowd Force Break-out Force 521,000 lb 521,000 lb

Backhoe Attachment
Backhoe Capacity Cutting Width Backhoe Capacity Cutting Width SAE 1:1 heaped SAE 1:1 heaped 50.0 176 55.0 1411 cu.yd
Material weight to 2,900 lb/cu.yd

cu.yd

Material weight to 3,050 lb/cu.yd

Digging Force
Tear-out Force Break-out Force
PC8000_6.PPT/ 05.09 / 8112

404,600 lb 449,500 lb

PC 8000 Basic Dimensions

O MA MB N PR

J K L

D E A B CA CB

F G H

A B CA CB D E F G H
PC8000_6.PPT/ 05.09 / 8112 SKZ8006_101/100

1500 mm 1900 mm 8330 mm 8730 mm 2995 mm 1065 mm 4050 mm 8100 mm 10735 mm

4'11" 6'3" 27'4" 28'8" 9'10" 3'6" 13'3" 26'7" 35'3"

I J K L MA MB N O P PR

3585 mm 3560 mm 8920 mm 9625 mm 5480 mm 4550 mm 3750 mm 10010 mm 8410 mm 8710 mm

11'9" 11'8" 29'3" 31'7" 17'12" 14'11" 12'4" 32'10" 27'7" 28'7"

PC 8000 Eye Level

KOMATSU 630 E 190 short tons
eye level

KOMATSU 730 E 205 short tons

KOMATSU 830 E 255 short tons

KOMATSU 930 E-2 320 short tons

Truck Type Komatsu 630 E Komatsu 730 E Komatsu 830 E Komatsu 930 E

Loading Height (Empty) 5840 mm 5610 mm 6710 mm 7060 mm 19'2" 18'5" 22' 23'2"

loading height

loading height

Eye-Level

8920 mm

29'3"

PC8000_6.PPT/ 05.09 / 8112 SKZ8006_21

PC 8000 Upperstructure Layout

Diesel Drive
4 5

1 2 3 4 5 6 7 8 9 10 11a 11b 12

Diesel Engine Pump Drive Gearboxes Hydraulic Pumps Oil Tank Oil Coolers Control Valves Swing Units Main Rotating Joint Engine Radiators Fuel Tank Operator's Cab Upper Level Electric Switch Cabinet Lower Level Batteries

3 2 2 6 1 1 6 7 9 12 9 10 11 7 8 7

Walkways

Lower-Level Upper-Level

PC8000_6.PPT/ 05.09 / 8112 SKZ8006_102

PC 8000 Upperstructure Layout

Electric Motor 1 2 3 4 5 6 7 8 9 10 11a 11b 12 Main Electric Motors Pump Drive Gearboxes Hydraulic Pumps Oil Tank Oil Coolers Control Valves Swing Units Main Rotating Joint with Slip Rings Motor Cooling Air Intake Electric Switchboard Cabinet Operator's Cab Upper Level Low Voltage Electric Switch Board Lower Level Batteries
4 3 2 2 6 1 1 6 8 7 5

7
9 12 9 10

11

Walkways

Lower-Level Upper-Level

PC8000_6.PPT/ 05.09 / 8112 SKZ8006_103

PC 8000 Hydraulic Mining Shovel

42 cu.m (55 cu.yd) Front Shovel Attachment

PC8000_6.PPT/ 05.09 / 8112

PC 8000 Front Shovel Attachment

Bucket Capacity Wear Package Density Crowd Force Break-out Force Boom Stick 42,0 cum FS-WP-3 1,8 t/cum 2320 kN 2320 kN 8,15 m 5,75 m (3,050 lb/cu.yd) (521,000 lb) (521,000 lb) (26.7 ft) (18.9 ft) (55.0 cu.yd)

5900 194

PC8000_6.PPT/ 05.09 / 8112 8006085

PC 8000 Front Shovel Attachment

Break-out and Crowd Force on Ground Level Over Clean-up Path

Break-out/Crowd Force [kN]

3000 2500 2000 1500 1000 500 0

Crowd Force Break-out Force

10 0

10,5

11 1

11,5

12 2

12,5

13 3

13,5

14 4

14,5

15 5

15,5

Clean up path [m]

- According to DIN 24086 / SAE PC8000_6.PPT/ 05.09 / 8112 SKZ400603B

PC 8000 Front Shovel Attachment

320 - 400 sh tons

PC8000_6.PPT/ 05.09 / 8112 8006086

PC 8000 Front Shovel / Truck Match

42,0 cum Bucket (55.0 cu.yd) / Density 1,8 t/cum (3050 lb/cu.yd) Short tons 400 short ton Truck 400 960E 350 930E 300 830E 250 730E 200 Metric tons 363 317 272 227 181 136

Truck size

150 100 50 0 3
PC8000_6.PPT/ 05.09 / 8112

Fill 90% Fill 95% Fill 100% 4 5

91
45

Number of Passes

PC 8000 Front Shovel Attachment

Production Estimation

Digging/Loading Conditions Truck Spotted at 60 slew angle Komatsu truck type Truck capacity Max. truck capacity Shovel capacity Density Bucket fill factor Cycle time Actual cycles / truck Add spotting time Production / 60 min. hour Assumed time utilisation of Production per hour with time utilisation sh t t cum t/cum % sec no. sec t/h % t/h

Easy 930 E 320 290 42 1,8 100 27 4 19 8229 90 7406

Average 930 E 320 290 42 1,8 95 30 4 16 7604 90 6844

Severe 930 E 320 290 42 1,8 90 33 4 13 6757 90 6081

(Without Commitment)

PC8000_6.PPT/ 05.09 / 8112

PC Bucket 8000-6 Front Shovel Bucket Selection Chart PC 8000 Front Shovel Selection Chart These table is for estimation only. Selected bucket size has to be confirmed with KMG

This table is for estimation only. Selected bucket size has to be confirmed with KMG.
cu.yd cum
86,3 83,7 81,1 78,5 75,9 73,2 70,6 68,0 65,4 62,8 60,2 57,6 54,9 52,3 49,7 47,0 44,5 41,8 39,2 36,6 34,0 31,4

66 64 62 60 58 56 54 52 50 48 46 44 42 40 38 36 34 32 30 28 26 24

SAE Bucket Capacity [cu.m ]

SAE Bucket Capacity

WP1 / WP2 WP1 / WP2 WP3 WP3 WP4 WP4

Material Density Material Density 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,7 1,8 1,9 2,0 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,9 3,0 [ t/cum ] [ t/cu.m ]
1850 3050 4200
1350 1500 1700 2000 2200 2350 2500 2700 2900 3200 3400 3550 3700 3900 4050 4400 4550 4700 4890 5058

[ lb/cu.yd ]

Coal Buckets

Overburden Buckets

HD Ore Buckets

42 cu.m SAE = Standard Rock Bucket

42 cu.m SAE with WP 3 = Standard Rock Bucket /

PC8000_6.PPT/ 05.09 / 8112

Optional Bucket Designs Available

PC 8000 Front Shovel Attachment

PC 8000 Front Shovel Attachment

Bucket Capacity SAE: Density Application: 40,0 cum + 28,0 cum 1,5 t cum/ 2,4 t cum (52,0 cu.yd) (36,6 cu.yd) (2,550 lb/cu.yd/ 4,050 lb/cu.yd)

PC 8000 Front Shovel Attachment

Bucket Capacity SAE: Density Application: 33,0 cu.m 2,1 t/cu.m (43,2 cu.yd) (3,550 lb/cu.yd)

Iron Ore / Overburden Removal

Iron Ore / Overburden Removal

PC8000_6.PPT/ 05.09 / 8112

PC 8000 Front Shovel Attachment

PC 8000 Front Shovel Attachment

Bucket Capacity SAE: 42 cum Density: Application: (55 cu.yd) 1,8 t/cum (3,050 lb/cu.yd) Overburden / Tar Sand

Double Side Loading

PC8000_6.PPT/ 05.09 / 8112

PC 8000 Front Shovel Attachment

PC 8000 Front Shovel Attachment

Bucket Capacity SAE: 42 cum Density: (54.9 cu.yd) 1,8 t/cum (3,050 lb/cu.yd)

Application:
Altitude:

Overburden / Copper
3000 m - 4200 m

PC8000_6.PPT/ 05.09 / 8112

PC 8000 Hydraulic Mining Shovel

Backhoe Attachment 38 cum (50 cu.yd), Material Density 1,8 t/cum (3,050 lb/cu.yd) 42 cum (55 cu.yd), Material Density 1,7 t/cum (2,900 lb/cu.yd)

PC8000_6.PPT/ 05.09 / 8112

PC 8000 Backhoe Attachment

Bucket Capacity Wear Package Density Bucket Capacity Wear Package Density 38,0 cum BH-WP-2 1,8 t/cum 42,0 cum BH-WP-1 1,7 t/cum (50 cu.yd) (3,050 lb/cu.yd) (55 cu.yd) (2,900 lb/cu.yd)

320 - 400 sh tons

Tear-out Force Break-out Force Boom Stick

1800 kN 2000 kN 11,5 m 5,5 m

(404,600 lb) (449,500 lb) (37.7 ft) (18.0 ft)

PC8000_6.PPT/ 05.09 / 8112 8006087

PC 8000 Backhoe Attachment

Break-out and Tear-out Force

Break-out Force
2500

Break-out / Tear-out Force [kN]

130

2000

1500

Break-out Force

Tear-out Force
1000

-20 0

500

Tear-out Force

0 -20 0 20 40 60 80 100 120 136

Bucket / Stick Angle [deg.]

80 0

- According to DIN 24086 / SAE PC8000_6.PPT/ 05.09 / 8112 SKZ400607a+08a

PC 8000 Backhoe / Truck Match

38,0 cum Bucket (50.0 cu.yd) / Density 1,8 t/cum (3050 lb/cu.yd) Short tons Metric tons 363

Truck size

400

960E
350

317 930E 272 830E 227 730E 181 136

Fill 90% Fill 95% Fill 100% 3 4 5

300 250 200 150 100 50 0

91 45

Number of Passes
PC8000_6.PPT/ 05.09 / 8112

PC 8000 Backhoe Attachment

Production Estimation

Digging/Loading Conditions Truck Spotted on Lower Level Between 30-45 Slew Angle Komatsu truck type Truck capacity Max. truck capacity Shovel capacity Density Bucket fill factor Cycle time Actual cycles / truck Add spotting time Production / 60 min. hour Assumed time utilisation of Production per hour with time utilisation sh t t cu.m t/cu.m % sec no. sec t/h % t/h

Easy 930 E 320 290 38 1,8 100 26 4 20 7943 90 7149

Average 930 E 320 290 38 1,8 95 29 4 17 7035 90 6332

Severe 930 E 320 290 38 1,8 90 32 5 14 6006 90 5406

(Without Commitment)

PC8000_6.PPT/ 05.09 / 8112

PC 3000 Backhoe / Truck Match

42,0 cum Bucket (55.0 cu.yd) / Density 1,7 t/cum (2900 lb/cu.yd)
Short tons Metric tons 363 960E 317 930E 272 830E 730E 227 181 136

Truck size

400 350 300 250 200 150 100 50 0 3 4 5 Fill 90% Fill 95% Fill 100%

91 45

Number of Passes
PC8000_6.PPT/ 05.09 / 8112

PC 8000 Backhoe Attachment

Production Estimation

Digging/Loading Conditions Truck Spotted on Lower Level Between 30-45 Slew Angle Komatsu truck type Truck capacity Max. truck capacity Shovel capacity Density Bucket fill factor Cycle time Actual cycles / truck Add spotting time Production / 60 min. hour Assumed time utilisation of Production per hour with time utilisation sh t t cu.m t/cu.m % sec no. sec t/h % t/h

Easy 930 E 320 290 42 1,7 100 26 4 20 8292 90 7462

Average 930 E 320 290 42 1,7 95 29 4 17 7344 90 6610

Severe 930 E 320 290 42 1,7 90 32 4 14 6517 90 5865

(Without Commitment)

PC8000_6.PPT/ 05.09 / 8112

PC 8000 Backhoe Attachment

320 - 400 sh tons

PC8000_6.PPT/ 05.09 / 8112 8006088

PC 8000 Backhoe Attachment

Production Estimation

Digging/Loading Conditions Truck Spotted on Lower Level Between 90-120 Slew Angle Komatsu truck type Truck capacity Max. truck capacity Shovel capacity Density Bucket fill factor Cycle time Actual cycles / truck Add spotting time Production / 60 min. hour Assumed time utilisation of Production per hour with time utilisation sh t t cu.m t/cu.m % sec no. sec t/h % t/h

Easy 930 E 320 290 38 1,8 100 36 4 21 5969 90 5373

Average 930 E 320 290 38 1,8 95 39 4 18 5378 90 4840

Severe 930 E 320 290 38 1,8 90 43 5 15 4544 90 4089

(Without Commitment)

PC8000_6.PPT/ 05.09 / 8112

PC 8000 Backhoe Attachment

Production Estimation

Digging/Loading Conditions Truck Spotted on Lower Level Between 90-120 Slew Angle Komatsu truck type Truck capacity Max. truck capacity Shovel capacity Density Bucket fill factor Cycle time Actual cycles / truck Add spotting time Production / 60 min. hour Assumed time utilisation of Production per hour with time utilisation sh t t cu.m t/cu.m % sec no. sec t/h % t/h

Easy 930 E 320 290 42 1,7 100 36 4 21 6231 90 5608

Average 930 E 320 290 42 1,7 95 39 4 18 5614 90 5052

Severe 930 E 320 290 42 1,7 90 43 4 15 4948 90 4454

(Without Commitment)

PC8000_6.PPT/ 05.09 / 8112

PC 8000 Backhoe Attachment Split Bench Application

Top View
no scale

320 - 400 sh tons

PC8000_6.PPT/ 05.09 / 8112 8006089_01

PC 8000 Backhoe Attachment

Production Estimation

Digging/Loading Conditions Truck Spotted on Lower Level Between 30-180 Slew Angle Komatsu truck type Truck capacity Max. truck capacity Shovel capacity Density Bucket fill factor Cycle time Actual cycles / truck Add spotting time Production / 60 min. hour Assumed time utilisation of Production per hour with time utilisation sh t t cu.m t/cu.m % sec no. sec t/h % t/h

Easy 930 E 320 290 38 1,8 100 28 4 21 7406 90 6665

Average 930 E 320 290 38 1,8 95 31 4 18 6590 90 5931

Severe 930 E 320 290 38 1,8 90 36 5 15 5359 90 4823

(Without Commitment)

PC8000_6.PPT/ 05.09 / 8112

PC 8000 Backhoe Attachment

Production Estimation

Digging/Loading Conditions Truck Spotted on Lower Level Between 30-180 Slew Angle Komatsu truck type Truck capacity Max. truck capacity Shovel capacity Density Bucket fill factor Cycle time Actual cycles / truck Add spotting time Production / 60 min. hour Assumed time utilisation of Production per hour with time utilisation sh t t cu.m t/cu.m % sec no. sec t/h % t/h

Easy 930 E 320 290 42 1,7 100 28 4 21 7731 90 6957

Average 930 E 320 290 42 1,7 95 31 4 18 6879 90 6191

Severe 930 E 320 290 42 1,7 90 36 5 15 5359 90 4823

(Without Commitment)

PC8000_6.PPT/ 05.09 / 8112

PC 8000 Backhoe Bucket Selection Chart

This table is for estimation only. Selected bucket size has to be confirmed with KMG.
cu.yd cum
83,7 81,1 78,5 75,9 73,2 64 62 60 58 56

SAE Bucket Capacity

70,6 68,0 65,4 62,8 60,2 57,6 54,9 52,3 49,7 47,0 44,5 41,8 39,2 36,6 34,0 31,4

54
52 50 48 46 44 42 40 WP3 WP1 WP2

38
36 34 32 30 28 26 24

Material Density
0,8
1350

0,9
1500

1,0
1700

1,1
1850

1,2
2000

1,3
2200

1,4
2350

1,5
2500

1,6
2700

1,7
2900

1,8
3050

1,9
3200

2,0
3400

2,1
3550

2,2
3700

2,3
3900

2,4
4050

2,5
4200

2,6
4400

[ t/cum ] [ lb/cu.yd ]

Coal Buckets

Overburden Buckets

HD Ore Buckets

PC8000_6.PPT/ 05.09 / 8112

38 cu.m SAE = Standard Rock Bucket

PC 8000 Backhoe Attachment

PC 8000 Backhoe Attachment

Bucket Capacity SAE: 42 cum (55 cu.yd) Density: Application: 1,7 t/cum (2,900 lb/cu.yd) Coal/Overburden Removal

PC8000_6.PPT/ 05.09 / 8112

PC 8000 Mining Recommendations and Production Efficiency

Bucket Capacity Swing Cycle Time Production Efficiency

42 cum 60 - 90 26 - 35 sec 100%

38 cum 30 - 60 25 - 34 sec approx. 3 % more

38 cum 90 - 180 35 - 44 sec approx. 20 % less

38 cum 30 - 180 25 - 37 sec approx. 8 % less

(Estimate Rates Without Commitment)

PC8000_6.PPT/ 05.09 / 8112 SKZALLG_50/101A