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27 December 2013
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TRANSFORMERS
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WHY TRANSFORMER
TO OPTIMISE COST OF BULK TRANSMISSION OF POWER FROM GENERATORS TO CONSUMERS REDUCTION IN TRANSMISSION LOSS
Classifications
Transformers are adapted to numerous engineering applications and may be classified in many ways: By power level: (from fraction of a volt-ampere(VA) to over a thousand MVA), By application: (power supply, impedance matching, circuit isolation), By frequency range: (power, audio, radio frequency(RF)) By voltage class: (a few volts to about 765 kilovolts)
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Classifications
By cooling type: (air cooled, oil filled, fan cooled, water cooled (Natural/ Forced) etc.) By purpose: (distribution, rectifier, arc furnace, amplifier output, etc.). By ratio of the number of turns in the coils Step-up The secondary has more turns than the primary. Step-down The secondary has fewer turns than the primary. Connection : Single phase, Star / star, Star delta etc
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conductors Primary & Secondary Windings Magnetic flux conductor Laminated Steel Core Insulation Cooling Protection Supporting accessories
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Tap Changer(s)-(On load/Off load) Tank Radiators cooling fans, oil pumps, oil to water heat exchangers (Cooling ONAN / ONAF/ OFAF/ OFWF external coolers) Bushings
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Protection
Objective: To quickly isolate a faulty section from both ends so that the rest of the system can function satisfactorily. THE FUNCTIONAL REQUIRMENTS OF THE RELAY: 1. Reliability : 2. Selectivity: 3. Sensitivity: 4. Speed:
ELECRICAL FAULT
OPEN CIRCUIT FAULT SHORT CIRCUIT FAULT THROUGH FAULT INTERNAL FAULT INCIPIENT FAULT
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Protection Gear:
Relays(current , voltage, impedance, power , frequency etc. based on operating parameter, definite time , stepped etc. as per operating characteristic , logic wise such as differential , over fluxing etc.
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Station Battery
Station Battery containing a number of cells accumulate energy during the period of availability of A.C supply and discharge at the time when relays operate so that relevant circuit breaker is tripped
:A
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POWER STATION
Voltage ratio & capacity
11/132 KV GT
HV side
3-non-dir O/L + 1-non-dir E/L Relay and/or standby E/F + REF 3-non-dir O/L + 1-non-dir E/L relay and/or standby E/F + REF
LV side
Common relays
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Gen-volt/6.6KV UAT
SUBSTATION
132/33/11 KV upto 8 MVA 3 O/L relays + 1E/L relay 2 O/L relays + 1 E/L relay Buchholz, OLTC Buchholz, OT, WT
132/33/11KV above 8 MVA and below 31.5 MVA 132/33 KV, 31.5 MVA & above
Differential , Buchholz, OLTC Buchholz, PRV, OT, WT Differential , Buchholz, OLTC Buchholz, PRV, OT, WT Differential , overflux, Buchholz, OLTC Buchholz, OT, WT and overload (alarm) relay
3 directional O/L relays (with dir.. Highest) + 1 dir. E/L relays. Restricted E/F relay + 3 dir. O/L relays for action.
3 directional O/L relays (with dir.. Highest) + 1 dir. E/L relays. Restricted E/F relay
The following relays are employed to protect the transformer against internal faults. i. Buchholz Relays
ii.Differential Relays
iii.REF relays.
iv.Over fluxing relays
Buchholz Relay
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Buchholtz relay
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BUCHHOLZ PROTECTION
Alarm element Operates When a specified volume of gas gets collected in Chamber during Broken down core bolt insulation Shorted Laminations Bad Contacts Overheating of winding parts Trip element Operates by Oil surge in the event of serious fault Short Circuit between Winding Phases or within Windings Puncture of Bushing
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Transformer connections : - Delta/Starused in Generating stations for Step-up . - Star/Deltaused in Receiving stations for Step-down * All GTs are Delta/Star connected. All Tie T/Fs are Star/Star connected.
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STAR
/ STAR connection
STAR
/ DELTA connection
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The relay is operative only for the internal faults of the transformer and thus fast operating time can be achieved.
Auxiliaries
Oil Level Indicators Marshalling Box/Control cubicle Oil Preservation Systems: Conservators gas sealed, Bellows Breathers
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conservator
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SPECIFICATION
STAGE -1 GT-Vindhyachal RATED O/P 250MVA RATED VOLT. (HV) 420KV RATED VOLT. (LV) 15.75KV RATED CURRENT(HV) 344A RATED CURRENT(LV) 9175A VECTOR GROUP Ynd11
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7UA
7UB
SB SA IN THE EVENT OF UNIT TRIPPING AUTO CHANGEOVER FROM UT TO STATION WILL TAKE PLACE 27 December 2013 PMI Revision 00
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TESTING OF TRANSFORMER
THE FOLLOWING TESTS ARE GENERALLY PERFORMED ON THE TRANSFORMER REFERENCE STANDARD : IEC 60076 ROUTINE TESTS MEASUREMENT OF WINDING RESISTANCE MEASUREMENT OF VOLTAGE RATIO, POLARITY AND CHECK OF VOLTAGE VECTOR RELATIONSHIP MEASUREMENT OF NO-LOAD LOSS AND EXCITATION CURRENT MEASUREMENT OF INSULATION RESISTANCE SWITCHING IMPULSE VOLTAGE WITHSTAND TEST LIGHTNING IMPULSE VOLTAGE WITHSTAND TEST
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1. DGA to be monitored on all transformers periodically. 2. Probable Reason of gas 3. Arcing Corona Over Heating Partial Discharge 4. Advance warning of developing faults 5. Determining the improper use of units 6. Status checks on new and repaired units 7. Convenient scheduling of repairs 8. Monitoring of units under overload
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GASES IN DGA
1. Corona a. In Oil H2 b. In Cellulose H2 , CO , CO2
Oil Low temperature CH4 , C2H6 Oil High temperature C2H4 , H2 ( CH4 , C2H6 Cellulose Low temperature CO2 ( CO ) temperature CO ( CO2 ) In Arcing H2, C2H2 (CH4, C2H6, C2H4)
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7. ON LINE MONITORING EQUIPMENT ON TRANSFORMER Contd. 3. Acoustic PD measurement. In case DGA results indicate the presence of high discharges Acoustic PD measurement is done. Acoustic PD detector consists of sensor which can sense sound vibrations produced due to occurrence of discharges in oil. The sensor has pre-amplifier and filter circuit to eliminate environmental noise 4 Infrared thermography With the help of infrared thermo-vision camera, the thermo-image of transformer is prepared This scanning helps in detecting overheated zones, loose & corroded connection.
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Can also change winding inductance and capacitance. Conventional tests are not sensitive to winding movement
Such changes can be effectively detected by FRA .
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THANK YOU
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