Electrical Deliverables and its Interdisciplinary Interfaces

The information contained in this presentation is the confidential and proprietary property of Foster Wheeler Bengal Private Ltd. and may not be used, copied, or reproduced in any manner without express written permission. The information is provided for discussion purposes only. FWB makes no representation or warranty for the accuracy of the information, and reserves the right to modify at any time, in whole or in part, based upon needs or objectives.

Preface
Interdisciplinary interface engineering:
A major engineering aspect for electrical discipline Requires appropriate coordination at appropriate time to avoid mishap during execution

stage
Interface types Indirect interface Deliverables exchanged as input or output without any squad check Direct interface Deliverables going through squad check before furnished as official input or output.

Basis of Interface
DCI Document Control Index DDM Document Distribution Matrix Vendor Documents requiring squad check

Electrical Deliverables
Electrical Design
Area Classification Plans Single Line Diagram and Control Schematics Substation Layout Cable Routing, Grounding, Lightning Protection, Lighting & Instrumentation Plans Cable Schedules & Interconnection Charts

Electrical Engineering
Design Basis & Load List Sizing and Selection of Electrical Equipments Specifications, MTO and Requisitions Vendor Drawing Review

Electrical Deliverables contd.

Electrical Studies & Calculations
ETAP (for Power System studies) Capacitor Sizing Motor Voltage Drop Study Grounding Calculations Cable Sizing

Lighting Calculations
Lightning Protection Calculations

Typical Electrical DCI

Document Distribution Matrix a typical format

Interface Engineering with Process Department

Process Deliverables
Heat & Material Balance Sheet Process Flow Diagram Piping & Instrument Diagrams Process Design Basis (in case operation philosophy is to be known) Material of Construction Notes (required case by case basis)

Flow of interface

Electrical Deliverables
Hazardous Area Classification & Plans

Process Data
Material Safety Data Sheet (require case by case basis)

Flow of interface

Electrical Deliverables
Hazardous Area Classification & Plans

Interface Engineering with Process Department contd.

Process Deliverables
Process Equipment Data Sheet (in case Sized Equipment List not available)

Flow of interface

Electrical Deliverables
Load List (for rating of mechanical loads) Lighting Calculation (for equipment dimensions) Cable Sizing (for rating of mechanical loads) Lightning Protection Calculation (for tank, vessel and tower dimensions)

Piping & Instrument Diagrams Utility Summary (case by case basis)

Motor Control Schematics & Subsequently Control Cable Selection In order to decide motor rating under design and peak conditions if necessary for electrical study

Interface Engineering with Process Department contd.

Process Deliverables
HAZOP study and analysis

Flow of interface

Electrical Deliverables
Hazardous Area Classification, Plans & Details

Typical Process Interface Deliverables

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Interface with Piping Department

Piping Deliverables
Plot Plan / Equipment Layouts Unit Elevation Drawing (Pipe Rack & Platform Sections)

Flow of interface

Electrical Deliverables
Cable Sizing, Selection Lighting Calculation Lightning Protection Calculation Single Line Diagrams & S/S or Electrical room allocation

All deliverables mentioned above Battery Limits Layout Drawings Unit Module Key Plan All deliverables mentioned above Piping Plan in Pipe Rack Underground Piping Plans

Lightning Protection Plans Lighting Plans Hazardous Area Plans Cable Routing Plans Grounding Plans Instrumentation Plans

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Interface with Piping Department contd.

Piping Deliverables
Overall Plot Plan

Flow of interface

Electrical Deliverables
Substation / Electrical room location plan Cable Routing Plan

Fire Fighting Piping Layout

Substation / Electrical room location plan

HVAC Deliverables
HVAC Layouts

Flow of interface

Electrical Deliverables
Substation / Electrical room layout Cable Routing Plan Indoor Lighting and Conduit Routing Plan

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Typical Piping Interface Deliverables

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Interface with Civil & Structural Department

Civil Data / Document (obtained from Owner)
Soil Investigation Report including Soil Resistivity Data

Flow of interface

Electrical Deliverables

Main Grounding Grid and Equipment Grounding Conductor Calculation Grounding Notes & Detail Drawings

Civil & Structural Deliverables

Foundation Drawings Paving Drawings Roads and Drainage Drawings

Flow of interface

Electrical Deliverables
Final Cable Raceway & Tray Routing Plans

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Interface with Civil & Structural Department contd.

Civil & Structural Deliverables
Roads & Drainage Drawings

Flow of interface

Electrical Deliverables
Street Lighting Calculation & Plan

Architectural Deliverables
Industrial & Non-industrial Building Drawings Equipment Structure Drawings Industrial & Non-industrial Building Drawings

Flow of interface

Electrical Deliverables
Lightning Protection Calculation & Plans

Indoor / Semi-Outdoor Lighting Calculation & Plans

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Interface with Civil & Structural Department contd.

C&S Deliverables
Trench Foundation Drawings

Flow of interface

Electrical Deliverables
Cable Routing Plan Power & Cable Raceway Notes & Detail Drawings

Building / Switchyard Foundation Drawings Equipment Foundation Drawings

Substation / Switchyard / Electrical room Layouts Equipment GA and Installation Details (Vendor Drawings)

Architectural Deliverables
Building / Structural Drawings

Flow of interface

Electrical Deliverables
Substation / Electrical room Layout Cable Routing Plan Lighting & Small Power Plans

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Typical C&S Interface Deliverables

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Interface Engineering with Control & Instrumentation Department

C&I Deliverables
Control System / Electrical Interface Document

Flow of interface

Electrical Deliverables
Electrical Control Schematics & Terminal Block Diagram Control Cable Selection Power & Control Cable Routing Plans

UPS Load List Overall Control Philosophy

UPS and UPS Battery Sizing Substation / Electrical room layouts (with RIE allocation for different units) Control Cable Schedules

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Interface Engineering with Control & Instrumentation Department contd.

C&I Deliverables
Cable Block Diagram Junction Box & LCP Location Plan Instrument Cable List Instrument Wiring Design Specification Instrument Wiring Installation Specification

Flow of interface

Electrical Deliverables
Instrumentation Cable Routing Plans Instrument Cable Schedule Instrument Wiring Notes & Detail Drawings

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Interface Engineering with Control & Instrumentation Department contd.

C&I Deliverables
DCS / SIS I/O Count Document Cable Block Diagram

Flow of interface

Electrical Deliverables
Substation Layouts (with IRP Location Plans) Electrical Control Schematics & Terminal Block Diagram

Instrument Cable List

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Typical C&I Interface Deliverables

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Interface with Projects Department

Project Data
Project Site Data & Grid Utility Requirements Sized Equipment List

Flow of interface

Electrical Deliverables
Electrical Design Basis Single Line Diagrams Load List

Project Deliverables
Document Control Index Work Share Plan Weekly Progress Reports

Flow of interface

Electrical Deliverables
Electrical DCI and subsequent updating Of Electrical Project Control Documents

Project Service
Co-ordination between other disciplines, client, vendor, third party (statutory agencies)

Flow of interface

Electrical Service
Deliverables / meetings / e-mail correspondences / vendor engineering review / test inspections 22

Typical Project Interface Deliverables

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Interface Engineering & Electrical Work Flow

Conclusion
Calls for proper planning of delivery schedule dates Require re-work on electrical plans case by case basis

Better late than never

Documentation to facilitate proper interface engineering
Squad check templates / stamps Notes of Meeting Inter Office Memo / e-mail correspondences

THANK YOU
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