FASTENERS

Teknik Kendaraan Ringan Semester 1st Class X Dasar Kompetensi Kejuruan SK-KD 5TH

DIAGRAM ALUR PENCAPAIAN KOMPETENSI

The Nuts and bolts we all use

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SYSTEMS OF THREAD MEASUREMENT

ENGLISH SYSTEM
System of thread measurement uses a fractional system to determine thread diameter when 1/4 or larger. Each diameter increases by 1/16 up to about 1/2 Thread diameters of 1/4, 5/16, 3/8, 7/16 1/2 are most commonly used

ENGLISH SYSTEM These diameters are the most commonly used.

1/4 5/16

3/8

7/16

1/2

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SYSTEMS OF THREAD MEASUREMENT

METRIC FASTENERS
SIMILAR TO ENGLISH SYSTEM THREAD DIAMETER IS EXPRESSED IN MILLIMETERS (mm) THREAD TYPE IS DIFFERENT THREAD SIZE IS DETERMINED BY MEASURING THE DISTANCE IN MILLIMETERS FROM CREST OF ONE THREAD TO CREST OF NEXT ONE. Example 1.00, 1.25, AND 1.50

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Thread Designations for Metric

To write out Thread designations for Metric bolts first you give the Diameter then the Thread Pitch then the Length. Only this time it should be in millimeters D X TPI X L M12 X 1.50 X 60 You can always add the Class (grade) of the bolt. Such as 4.8, 8.8, 10.8
Metric Recommended Bolt Torque

Diameter

Recommended Torque (N*m)

Class 8.8 Class 10.9 9 16 40 75 135

5 6 8 10 12

7 12 30 55 100

14
16 20

160
245 480

215
335 650

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STUD STRENGTH

STUD REMOVAL

One way is to jam two nuts together and then put the Wrench on the inside one and turn it out.
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How to measure a bolt

A. Pitch C. Diameter D. Thread length E. Screw length F. Threads per inch G. Head size
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THREAD PITCH
Thread pitch gauge

From 0-1 shows that you have 7 TPI Threads per inch. (US standard) Metric you measure the pitch, from top of thread to top of thread like # A

Used to find how many threads in an inch come in metric and standard Screw pitch gauge common name of this
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Thread Designations
To write out Thread designations for US bolts first you give the Diameter then the Thread Pitch then the Length D X TPI X L X 13 X 2 Take a bolt and give me the Thread designations for it. You can always add the grade of the bolt. Such as grade 5

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Thread Designations
Next we measure the Thread Pitch. D X TPI X 13

Then we measure the Length. D X TPI X L X 13 X 2

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Thread Designations for Metric

To write out Thread designations for Metric bolts first you give the Diameter then the Thread Pitch then the Length. Only this time it should be in millimeters D X TPI X L M12 X 1.50 X 60 You can always add the Class (grade) of the bolt. Such as 4.8, 8.8, 10.8

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SPECIAL FASTENERS Bolts

Eye Bolts

This is a normal Hex Head Cap Screw with a flat washer and hex nut.

Eye Nuts

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WASHERS

Washer is ..

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LOCK WASHERS
Internal Tooth lock washer

Split Lock washer

Countersunk External Tooth lock washer

SAE Flat washer

USS Flat washer

Fender Washer

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Nuts

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Socket Head fasteners

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Machine Screws

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Tips

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Drywall

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Rivets, Pins & Clips

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Name the different clips

External snap ring Thin or Jam nut Pal nut Grease Zerk Speed nuts Internal snap ring
Lock nut

Cotter Pin

Set Screw Stud

Blind Rivets
Wing Nut Split or Roll Pin E-Clip Hitch pin clip
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Thread lockers
Anaerobic cures after the components are put together Locks Bolts & Studs against Vibration loosening Four colors Use on screws up to - Purple # 242 Able to Remove to 3/4" Bolts -

Blue

# 271 High Strength Hard to Remove 3/8 to 1" - Red # 290 Wicking Grade for Preassembled Parts - Green # could be different due to size of bottle Clean and dry all parts removing dirt, oil, grease and/or any foreign material

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BOLT PAINTING
Many cars left the factory with painted bolts, nuts and other assorted fasteners. The problem for the garage restorer is that these freshly repainted pieces chip and mar easily. So do what the factory did: Bake the paint on. An old toaster oven is perfect for this task-just set the oven to 325 degrees and let the parts bake for a half-hour. This process sometimes changes the color of paints

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BIBLIOGRAPHY: PHS AUTO

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Thanks very much

Presented by Aloysius Sudibyo SMK Negeri 1 Magelang