RIGGING SAFETY

IDENTIFICATION MARKING:

Every tackle shall have Identification Marking with following details.

. Identification No. !. S"# $. First Tested %ate

COLOUR CODE FOR LIFTING TACKLES.

THE WEIGHT OF THE JOB MUST NOT EXCEED THE SAFE WORKING LOAD OF LIFTING TACKLE.

BOW SHACKLE:

AKS 3550 SWL 5 T 10 / 03 / 00

BOW

BODY

PIN HEAD

COLLAR

JAW

THREADED PORTION OF PIN

DEE SHACKLE:

PIN HEAD

SSE 550 SWL5T 10/03/ 00

BODY

COLLAR

JAW

THREADED PORTION OF PIN

!ERTICAL LIFTING CLAMP:

BULL RING

RETAINING BRACKET FOR CHAIN CHAIN

SSE 550 SWL 5 T 10/03/ 00

GRIPPING JAW BODY OF CLAMP

JAW OPENING

HORI"ONTAL PLATE LIFTING CLAMP:

B#$$ R%&' () L%*+%&' R%&' G)%22%&' J,5 M,)-%&' (& +./ 0$,12
SSE 505 SWL 5 T 08/0 / 009

S2$%+ P%& N#+ T//+. (& ')%22%&' 7,5 T//+. (& 6(34

B(34 (* 0$,12

!ERTICAL PLATE LIFTING CLAMP: : ROLLER TYPE;

L(,3 2%& L(,3 6),0-/+ B(34 (* 0$,12
SSE 535 SWL T 08/0 / 009

K&#)$%&' / S/)),+%(&<

R($$/)

R($$/) B),0-/+

P$,+/ +( 6/ $%*+/3

HOOK:

MARKING OF ORIGINAL THROAT DIMENSION

11 SW 0 08 L /0 1 9/ 0 00 T

EE K

=UALITY MARK

ALL SLINGS SHOULD CARRY IDENTIFICATION TAGS:

13 11 > ? 1@ F.C. ID.NO.: APS 111 TEST DATE: 0/0 / 009 SWL: T(&< :!/)+%0,$;

I%ENTIFI&ATI'N (#ATE

M)#TI#EGGE% &*AIN S#ING+

EEK 111 SWL 10 T :AT O TO @0; 10/0 / 00 IDENTIFICATION PLATE
MSTER LINK INTERMEDIATE LINKS JOINING LINKS
RE AC H

CHAIN SLING HOOK OR OTHER TERMINAL FITTING

MAIN RING

SSE 501

FRONT SIDE

SSE 501

BACK SIDE

CHAIN PULLEY BLOCK:

IDENTIFICATION PLATE

WEBBING SLING: CAPACITY BY COLOUR CODING

INS(E&TI'N 'F RIGGING *AR% "ARE+

INS(E&TI'N F'R %IFFE&TS 'F TA&,#ES -EF'RE TA,ING IN T' )SE.
1. SHACKLES . PLATE LIFTING CLAMPS 3. HOOK 9. TURNBUCKLES 5. WIRE ROPE SLINGS >. CHAIN SLINGS 8. CHAIN PULLEY BLOCKS A. WEBBING SLINGS @. PULLEY AND DRUM

INSPECTION OF SHACKLE:
F,3/3 P#&0. M,)-< C./0- *() 5/,) B D/*()1,+%(& C./0- *() 5/,) B S+),%'.+&/<<

C./0- *() 2%& %< ,$5,4< </,+/3 C./0- *() (2/&%&' (* 7,5 ,&3 0(12,)/ 5%+. ()%'%&,$ 3%1/&<%(&<

INSPECTION OF LIFTING CLAMP:

!

$ %IS&AR%+
1;. F$,5< %& 1,%& 6(34. ;. W./& )%&' /$(&',+/<. 3;. W%3/&%&' (* (2/&%&'. 9;. J,5 3,1,'/<.

INSPECTION OF HOOK:
C./0- *() 5/,) ,&3 3/*()1,+%(&

C./0*() 0),0-< ,&3 +5%<+%&'

C./0- +.,+ .((%< &(+ +5%<+/3

C./0- *() 5/,) ,&3 0),0-<

&*E&, ITEMS AN% E/AM(#ES

%IS&AR% &RITERIA

CHECK ITEMS AND EXAMPLES

DISCARD CRITERIA

CHECK ITEMS AND EXAMPLES

DISCARD CRITERIA

CHECK ITEMS AND EXAMPLES

DISCARD CRITERIA

&*E&, ITEM AN% E/AM(#ES

%IS&AR% &RITEREA

&*E&, ITEMS AN% E/AM(#ES

%IS&AR% &RITERIA

INSPECTION OF WIRE ROPE BEFORE USE.

L((2/3 5%)/ ,< , )/<#$+ (* +()<%(&,$ %16,$,&0/ ,&3 / () <.(0- $(,3%&'

M#$+% <+),&3 )(2/ C 6%)3 0,'/3D 3#/ +( +()<%(&,$ %16,$,&0/.

INSPECTION OF WIRE ROPE BEFORE USE.

P)(+)#<%(& (* )(2/ 0/&+)/ )/<#$+%&' *)(1 6#%$3 #2 (* +#)&.

B)/,- #2 (* IWRC )/<#$+%&' *)(1 .%'. <+)/<< ,22$%0,+%(&.

INSPECTION OF WIRE ROPE .

INSPECTION OF CHAIN BEFORE USE.

B/&+ L%&-

D/*/0+ %& 5/$3%&'

E$(&',+/3

I&+/) L%&W/,) (& L%&-<

INS(E&T A## #IN,S F'R GA)GES0 &*I(S AN% &)TS+

THE DEPTH OF ALL CHIPSE CUTSE ETC. MUST NOT EXCEED THAN ALLOWABLE LIMIT.

INS(E&T A## #IN,S F'R "EAR AT T*E -EARING S)RFA&ES+

WEAR

EXTREME WEAR AT BEARING SURFACES

INS(E&TI'N 'F "E--ING S#ING+

SAFE RIGGING (RA&TI&ES

METHOD OF USING BULL DOG CLAMPS

4D 4D 6D DEAD END OF ROPE

BRIDGE

LIVE END OF ROPE CORRECT METHOD METHOD OF CLAMP INSTALLATION NUTS

GENERAL - USE PROPER SIZE OF CLAMPS AS PER DIAMETER OF ROPE. - MINIMUM 3 No . OF CLAMPS ARE NEEDED FOR ANY LOOP. - USE CORRECT NUMBER OF CLAMPS AND SPACING BET!EEN 2 CLAMPS AS PER DIAMETER OF ROPE.

APPLY FIRST CLAMP No (1)

ONE BASE WIDTH FROM DEAD END OF WIRE ROPE - TIGHTEN NUTS EVENLY

APPLY CLAMP No (3)

NEAR TO THE LOOP AS CLOSE AS POSSIBLE TURN THE NUT FIRMLY BUT DO NOT TIGHTEN TOO TIGHT APPLY CLAMP No (2)

SPACE EQUALLY BETWEEN CLAMP No (1) AND (3) TURN ON NUTS-TAKE UP ROPE SLACK AND TIGHTEN ALL NUTS EVENLY ON ALL CLAMPS

Installing wire ro1e cli1s+

INSTALLING WIRE ROPE CLIPS:

&'RRE&T+ ) 2 -olt of all cli1s on dead end
of ro1e.

IN&'RRE&T+ %o not stagger cli1s.

IN&'RRE&T+ )3-olt of all cli1s on live end

of ro1e.

INSTALLING WIRE ROPE CLIPS:

Installed 1ro1erly as to number, direction, spacing ,and torque. Mini454 Nos. of 65ll dogs to 6e fitted+ )1 to dia. 'f wire ro1e 44 7. )1 to and incl5ding !8 !7. over !8 51 to and incl5ding $! $7. 'ver $! 51 to and incl5ding $9 .7. For . Min. No. of Gri1es $ . : ;

PROPER USE OF SHACKLE.

R"#o$$"%&"&

No' R"#o$$"%&"&

R"#o$$"%&"&

PROPER USE OF SHACKLE.

Never re1lace a shackle 1in with a 6olt.

An ordinary 6olt will 6end 5nder load.

PROPER USE OF SHACKLE.

P(() P),0+%0/ N/F/) ,$$(5 <.,0-$/ +( 6/ 2#$$/3 ,+ ,& ,&'$/G +./ $/'< 5%$$ (2/& #2.

G((3 2),0+%0/ P,0- +./ 2%& 5%+. 5,<./)< +( 0/&+),$%H/ +./ <.,0-$/.

PROPER USE OF SHACKLE.

P(() P),0+%0/

G((3 2),0+%0/ S.,0-$/ 2%& 0,& &(+ +#)&.

DO NOT USE SCREW PIN SHACKLES IF THE PIN CAN ROLL UNDER LOAD AND UNSCREW.

SAFE USE OF CHAIN SLINGS.

&onnecting chain links with 6olts or wires to 6e avoided.

"ra11ing the chain several ti4es aro5nd a hook to 6e avoided

NE!ER SHORTEN A CHAIN BY TWISTING OR KNOTTING IT OR WITH NUTS AND BOLTS.

D(&D+ T5%<+ D(&D+ K&(+

RIGGING PRACTICES:

A$5,4< .((- 5%+. , I0$(</3 .((-J ,)),&'/1/&+ :.((-< *,0%&' (#+;.

<

P,0-%&' 2%/0/< (* /%+./) +%16/) 6$(0-< () </0+%(&< (* +4)/ <.(#$3 6/ #</3 +( 2)(3#0/ , ),3%#< ,)(#&3 , @0 3/')// /3'/.

I&</)+ +./ <+//$ 2$,+/ +( +./ *#$$/<+ 3/2+.

#ifting direction

(5ll 51 in the arrow direction

(late

HORI"ONTAL PLATE LIFTING CLAMP

SAFE AND UNSAFE LIFTING CONDITIONS

CG
UNSAFE
CG IS HIGHER THAN LIFT POINTS.

SAFE AND UNSAFE LIFTING CONDITIONS

CG

CG

UNSAFE
HOOK AND CG NOT IN LINE.

LOAD WILL SHIFT UNTIL CG IS BELOW HOOK.

CG

SAFE HOOK IS O!ER CG.

SAFE G/+ <+,6%$%+4 5./& +./ <$%&' ,&'$/ :A; %< 1#0. $,)'/) +.,& ,&'$/ :B;.

UNSAFE G/+ ,& #&<+,6$/ $(,3 5./& +./ <$%&' ,&'$/ :A; %< $/<< +.,& :B;.

SAFE AND UNSAFE LIFTING CONDITIONS

SAFE CLAMP IN CG.

UNSAFE CLAMP NOT IN CG.

SAFE AND UNSAFE LIFTING CONDITIONS

SAFE PLATE CLAMP USED

UNSAFE LIFTING BY HOOKS

UNSAFEGMETHODS OF HANDLING PIPES

2LEG C(AIN SLING 2LEG C(AIN SLING NO PAC)ING IS PROVIDED (ERE

C. G.

C. G.

T(E LEAS OF T(E SLING ARE BINDING (OO)S 2LEG C(AIN SLING LOOP TYPE !IRE ROPE SLING

C(AIN IS )NOTTED (ERE

NO PAC)ING IS PROVIDED (ERE C. G. ONE C(AIN SLING IS )NOTTED C. G.

WRONG METHOD OF USE PLATE CLAMPS

CORRECT METHOD OF USE PLATE CLAMPS

SAFE B UNSAFE METHODS OF MATERIALS HANDLING

(OIST LINE

(#

E AT

C*

E LIN D LOA

C*

E LIN D LOA

SAFE

UNSAFE
(#ATE %IRE&T#Y #IFTE% 'N *'',S 'F S#ING

SAFE
S(AC)LE TESTED PIN S(AC)LE

UNSAFE

ORDINARY BOLT

ORDINARY BOLT

SAFE

SAFE

UNSAFE
TESTED ENDLESS C(AIN SLING

UNSAFE

SAFE AND UNSAFE LIFTING CONDITIONS

UN SAFE SAFETY LATCH NOT IN POSITION

T*AN, Y')
=3 SAFE MANAGEMENT IN&. S)RAT