Kamlesh Gupta 081111068 Sumit Bhadoriya 081111070 Saket Rusia 081111072 Submitted To: Dr. M.S. Chauhan Dr. Nitin Dindorkar Subject Coordinator Project Coordinator Slab on Grade Introduction What is Slab on Grade? Why this topic has been chosen? Importance of Topic No design code IRC is for Pavement design. Why engg. design is required? Requirement of Levelness / Flatness Serviceability Criteria Literature Types of Failure Design Consideration Design Methodology (Detail Design) Methods Comparison of Methods Design Design 1 Design 2 Design 3 Construction Site Visit Conclusion Line of Action Slab on Grade A slab, continuously supported by ground, whose total loading when uniformly distributed would impart a pressure to the grade or soil that is less than 50 percent of the allowable bearing capacity thereof.
The slab may be of uniform or variable thickness, and it may include stiffening elements such as ribs or beams.
The slab may be plain, reinforced, or pre-stressed concrete. The reinforcement or prestressing steel may be provided for the effects of shrinkage and temperature or for structural loading. Applications of slab on grade Heavy and light industrial floor Commercial slabs Apartment slabs, single-family dwelling slabs Parking lot slabs Paving surfaces Types of Loading Vehicle wheel loads Concentrated loads Line and strip loads Uniform loads Construction loads Environmental effects including expansive soil Unusual loads, such as forces caused by differential settlement Theories Proposed Westergaards Theory Burmisters Theory
Westergaards Theory Isotropic, homogeneous, elastic slab. Winkler subgrade. Infinite thickness. Burmisters Theory Finite thickness. Layered solid Different models used for the slab:-
The elastic-isotropic solid. The thin elastic slab. The thin elastic-plastic slab. Problems in concrete Cracking Shrinkage Curling Top of slab shrinks more than bottom and slab edge lifts. Scaling Hardened concrete breaking away from slab top. Dusting Appearance of powdery material at slab surface. Crazing Many fine hairline cracks in a new slab which resemble a road map. Spalling Disintegration of concrete at joint edges. Cracking Curling Scaling Dusting Prime focus in design Leveling Flatness Dusting Serviceability Levelness and Flatness Type of slabs on grade A) Plain concrete slab B) Slab reinforced for shrinkage and temperature only C) Shrinkage-compensating concrete with shrinkage reinforcement D) Slab post-tensioned to offset shrinkage E) Slab post-tensioned and/or reinforced, with active prestress F) Slab reinforced for structural action Type A, Plain concrete slab The design of this slab involves determining its thickness as a plain concrete slab without reinforcement; however, it may have strengthened joints. Plain concrete slabs do not contain any wire, wire fabric, plain or deformed bars, post-tensioning, or any other type of reinforcement. The thickness of such slab designed is sufficient to remain uncracked due to loads on the slab surface. The cement normally used in its construction is Portland cement.
To reduce drying shrinkage cracks, greater number of joints are required and hence the spacing of contraction and/or construction joints is limited. So to obtain greater flexibility in spacing of joints, reinforcement is provided in slab. Type B, Slab reinforced for shrinkage and temperature only The primary purpose of the reinforcement in the type B slab is to hold tightly closed any cracks that may form between the joints. Reinforcement does not prevent the cracking, nor does it add significantly to the load-carrying capacity of the slab. These slabs are normally constructed using Portland cement.
Thickness design is the same as for plain concrete slabs and is sufficient to withstand external loads. Amount of reinforcement area or steel stress is usually computed from a predetermined joint spacing. Type C, Shrinkage-compensating concrete with shrinkage reinforcement The shrinkage compensating-concrete used in these slabs is produced either with a separate admixture or with cement which contains the expansive admixture. This concrete does shrink, but first it expands an amount intended to be slightly greater than its drying shrinkage. Type C slabs are designed to remain uncracked due to loads applied to the slab surface. Thickness design is the same as for Type A and B slabs, but joints can be spaced farther apart than in those slabs. Reinforcement must be stiff enough that it can be positively positioned in the upper half of the slab. Type D, Slabs post-tensioned to offset shrinkage Post-tensioned slabs are normally made with Portland cement, following thickness design procedures like those for Types A, B, and C. However, special techniques and sequences of post- tensioning the tendons are required. Joint spacing and amount of post-tensioning force required to offset later shrinkage and still leave a minimum compressive stress.
Type E, Slabs post-tensioned and/or reinforced, with active prestress Type E slabs are designed to be un-cracked slabs using active prestress, which permits the use of thinner slabs. These are Reinforced with post-tensioning tendons or mild steel reinforcement or both. The Type E slab may be designed to accept structural loadings, such as edge loadings from a building super-structure. These can also be designed to resist the forces produced by the swelling or shrinking of unstable soils. Type F, Slabs reinforced for structural action Unlike the previously described slab types, the Type F slab is designed with the assumption that it is possible for the slab to crack under loads applied to its surface. These are typically built with Portland cement, and are reinforced with conventional mild steel in the form of deformed bars or substantial wire fabric.
One or two layers of reinforcement may be used, depending on the design requirement, Since cracking is anticipated, joint spacing, usually set for crack control, are not critical, but they must be set to accommodate the construction process. Design methods
Five basic slab design methods are properly handled. The Portland Cement Association (PCA) method. The Wire Reinforcement Institute (WRI). The United States Army Corps of Engineers (COE). The Post-Tensioning Institute (PTI) method. The Shrinkage-Compensating concrete method.
The Portland Cement Association (PCA) method - The PCA method is based on computerized analysis and the variables used -
Flexural strength, Working stress, Wheel contact area and spacing, The subgrade modulus.
The PCA Method is for interior loadings only; that is, loadings are on the surface of the slab but are not adjacent to free edges.
Wire Reinforcement Institute (WRI) method The WRI design charts, for interior loadings only, are based on a discrete element computer model. The slab is represented by rigid bars, torsion bars for plate twisting, and elastic joints for plate bending. Variables are slab stiffness factors (modulus of elasticity, subgrade modulus, and trial slab thickness), diameter of equivalent loaded area, distance between wheels, flexural strength, and working stress. Only loadings on the interior of the slab are considered. Corps of Engineers (COE) method-
The COE design charts are intended for wheel and axle loadings applied at an edge or joint only. Variable inherent in the axle configuration is built into the design index category. Concentrated loads, uniform loads, construction loads, and line and strip loads are not covered. Method is based on Westergaards formula for edge stresses in a concrete slab on grade. The edge effect is reduced by a joint transfer coefficient of 0.75 to account for load transfer across the joint.
Post- Tensioning Institute (PTI) method-
Method containing recommendations for establishing the strength requirements for any reinforced concrete slab on either stable, expansive, or compressible soils.
The PTI design procedure capitalizes on the unique advantages of post- tensioning as the reinforcing for a ribbed and stiffened slab. A stiffened slab is reinforced to provide sufficient strength and deflection control in swelling and compressible soil conditions. The uncracked section modulus in a post- tensioned analysis enhances stiffness and flexural stress control, two of the most important factors associated with slab-on-ground design.
It does not deal directly with the slab thickness required for loads placed on the surface of the slab.
It deals with the critical aspects of concrete mix expansion and shrinkage.
ACI 223 specifies the proper amount of reinforcement, in the form of reinforcing steel, and its location within the depth of the slab for specific values of anticipated expansion and shrinkage. Requirements for expansion joints are stated, as are joint spacing.
When concrete dries it contracts or shrinks, and when it is wetted again it expands. These volume changes with changes in moisture content are an inherent characteristic of hydraulic cement concretes. Volume changes also occur with temperature changes. How shrinkage-compensating concretes differ from conventional concretes with respect to these volume changes is explained below.
The two basic differences between expansive concrete and normal concrete are:
Early expansion instead of early shrinkage with shrinkage- compensating concrete. Delayed shrinkage strain with shrinkage-compensating concrete.
Methodology Conclusion
There is no single design technique that the ACI COMMITTEE REPORT committee recommends for all applications. Each combination must be selected based on the requirements of the specific application.
Design Comparison Design and construction variables Loadings Joint types and spacing Design method Slab type Construction factors
Design Methods Methods Used I. PCA Method II. WRI Method III. Corps of Engineers (COE) Method Loading Condition I. Single Axle Wheel Loading II. Uniform Distributed Load
Design by PCA method Loading Condition Single Axis Wheel Loading Step 1: Determination of slab thickness Axle loading = 11.81 kips (52.5 KN) Effective contact area of one wheel = 42 in 2 (27000 mm 2 ) Wheel spacing = 40.16 in (1020 mm) Subgrade modulus (K) = 100 pci (2.714*10 -5
N/mm 3 )
Characteristic compressive strength of concrete (f ck ) = 4348 psi (30 N/mm 2 ) 28 day cylinder strength (f ck ) = 3478 psi (24 N/mm 2 ) Modulus of rupture (MOR) = 530.79 psi (3.66 N/mm 2 ) Safety factor = 1.9 Allowable stress in steel (f s ) = f y = 27173.9 psi (187.5 N/mm 2 ) Allowable stress in concrete = MOR/S.F. = 279.36 psi (1.927 N/mm 2 ) Stress per 1000 lb of axle load = 279.36/11.81 = 23.65 psi (0.164 N/mm 2 ) Thickness of slab = 5.8 in (147.32 mm) (From Figure A 1.2.1 PCA design chart, ACI 360R-92)
Subgrade Drag Equation Step 2: Reinforcement Details: Ares of steel (A s ) = = = 0.03 in 2 /ft (A s ) = 60.06 mm 2 /m F = Friction factor L = distance between joints W = 3.75 N/mm 2 = 78.3372 psf Minimum steel = 180 mm 2 /m Spacing = 86.59 mm Spacing provided = 100 mm (using R 3.15 bars).
Summary Chart S.No Method Loading Type Slab Thickness
WRI method Single Axle wheel loading 6.6 inches Uniform Loading 5.4 inches 3. Corps of Engineers (COE) method Single Axle Loading 5.25 inches CASE STUDY AND SITE VISITING Companies and Firms: Site - Project Crown Client : Proctor & Gamble Contractor : Capital Construction Private Limited (CCPL) Consultant : Vishwakarma Engineering Consultant (VEC) Designer : Mr. Kulvelkar Salkar
Total area of concreting 12500 sq m Construction of Building is based on PBS (Pre Build Structure) principle
Reinforcement Concrete Pouring & Needle Vibration Screeder Level Bar (Funti) Vacuum Dewatering Dewatering Pump Surface Hardener Disc Power Trowel Curing Dowel Bar Levelness and Flatness Conclusion 1. Despite its huge significance and also being an indispensable element of the construction stream Slab on Grade design is still not on a roll in India. 2. There is not a single Indian Standard code available, which can suffice the design of such industrial floors with required specifications. 3. The Designs that are implemented are all based on the American code ACI 360R-92, which is the only code available in context of Slab on Grade construction.
4. The design process becomes very tedious and time consuming as one have to first convert the available data in FPS units, then after design reconvert it to SI system. 5. There should be dedicated companies for the specific design of slab on grade, which should have expertise on slab on grade construction, so as to minimize to problem occurs before, during or after construction of slab. 6. Also the available codes in Indian Road Congress too are have their design based on exterior exposing of slab, and doesnt lays the emphasis on dusting etc which are an important design factor during indoor slab construction. 7. Slab on Grade is a very important topic and is a prerequisite for any industry as functioning of an industry cannot start without its floor; a dedicated Indian code is required for the same.