The document summarizes the wine industry in India, focusing on Fratelli Wines. It discusses that Nashik, Maharashtra is the wine capital of India, producing 80% of India's grapes. Fratelli Wines was founded by brothers to produce Indian wines to international standards using Italian traditions. They have 240 acres of vineyards in Akluj, Maharashtra growing 12 grape varieties and employ quality control throughout the winemaking process from vineyards to bottling.
The document summarizes the wine industry in India, focusing on Fratelli Wines. It discusses that Nashik, Maharashtra is the wine capital of India, producing 80% of India's grapes. Fratelli Wines was founded by brothers to produce Indian wines to international standards using Italian traditions. They have 240 acres of vineyards in Akluj, Maharashtra growing 12 grape varieties and employ quality control throughout the winemaking process from vineyards to bottling.
The document summarizes the wine industry in India, focusing on Fratelli Wines. It discusses that Nashik, Maharashtra is the wine capital of India, producing 80% of India's grapes. Fratelli Wines was founded by brothers to produce Indian wines to international standards using Italian traditions. They have 240 acres of vineyards in Akluj, Maharashtra growing 12 grape varieties and employ quality control throughout the winemaking process from vineyards to bottling.
Creator and promoter Story Introduction Types of products The vineyards Plant layout Details of operations Quality control Inventory Bottling Process CURRENT SCENARIO OF WINE INDUSTRY IN INDIA
Indian government to look towards winery as a farmers business. Nashik - Wine Capital of India The wine culture is growing at an alarming speed for both growers and wine makers. Nashik was famous for its table grapes for a very long time, early 1925. Nasik Valley is 2000 ft. above sea level between 19-33 to 20-53 North latitude and 73-16 to 75-6 East longitude. 80% of grape production in India is contributed by Nasik region.
INDIAN WINE INDUSTRY The per capita consumption 0.07 litre/person/year But the wine market is growing at 25-30 per cent a year, nearly three times as fast as beer, whisky or rum, due to Wine is seen as a sophisticated drink and infact considered being healthier than liquor. This factor has made it popular even amongst women and the young starters.
CONSUMPTION OF WINE Mumbai (39%) Delhi (23%) Bangalore (9%) Goa (9%) Rest of India (20%) Approximately 38 wineries are presently operating in the country with a total production of 6.2 million litres annually. Maharashtra is leading among the states with 36 wineries and 5.4 million litre production.
PROBLEMS FACED BY INDIAN WINE INDUSTRY. Only 11-15% of Indian population perceive knowledge about wine. Wine is still considered as hard alcoholic drink like whisky, rum etc., and a taboo. Financial problems faced by wineries due to recession. Threat from big foreign wineries, from Australia, France, etc. Heavy drop in tourism, due to terrorist attack on Mumbai (26 nov. 2008) Advertisement restriction (no ads allowed on tv, news paper) If the policies are set in tune then sooner the status of wine will definitely get a great boost in the Indian scenario. I think when they see made in india, they wont say: what a weird idea. Theyll say: fantastic! I havent tried it. Give me some. PIERO MASI (CREATOR & CO-PROMOTER, FRATELLI WINES) The viticultural and wine-making expertise has been provided by Piero Masi, a master wine-maker from the Tuscany region of Italy, well known the world over for its Chianti wines. Piero Masi is justifiably renowned in Tuscany and more specifically the Chianti region, credited with production of some fabulous wines that are acclaimed by connoisseurs wherever wine is enjoyed He is also attributed with the creation of the famous Chianti Classico Casa Sola and Supertuscan red wine, Cepparello. "In Wine There Is Truth, Let The Wine Speak For It Self" Piero Masi STORY The passion, love and labour for wines that the Secci brothers, Andrea and Alessio, the Sekhri brothers, Kapil and Gaurav and the Mohite-Patil brothers, Ranjitsinh and Arjunsinh, nurtured in their hearts saw the birth of Fratelli Wines Private Limited.
Thus the name Fratelli meaning Brothers in Italian was adopted by them to pursue their dream - of producing Indian Wines with Italian tradition to meet international standards.
They decided to plant their own vineyards and not to source grapes from local farmers over which they had no supervision as far as the quality of grapes, winery & systems were concerned.
INTRODUCTION
PRODUCT TYPE: Wine
LOCATION: Akluj, Solapur, Maharashtra
CAPACITY: 6 lakhs litre
LAND, CLIMATE & OTHER CONDITIONS: Sandy loom soil, dry climate, barren land
OPERATING STRATEGY, TECHNOLOGY: Drop system, vertical shoot position
TRANSPORTATION: By tractor to factory (wine bottles are transported in insulated air-condition trucks) FRATELLI WINES (VINTAGE 2011)
Classic Red : Aromas of plum, blackberry and spice, with hints of typical earthiness and coffee on the nose.
Cabernet Sauvignon: Aromas of black cherries and plum, black olives with subtle minerality, & a hint of sage and an elusive spiciness with soft tannins
Classic White : Aromas of melon and guava with a hint of lemongrass.
Chenin Blanc : Silky smooth and medium bodied with crisp acidity.
FRATELLI WINES (VINTAGE 2012) Sauvignon Blanc : A complex fusion of melon rind, lime, grapefruit and dry grassy/ herbaceous flavours.
Chardonnay : It has aromas of tart apple, sugar, melon and a brush of lemon- chiffon wrapped around a citrus peel core.
HOW TO TASTE WINE POUR SWIRL SMELL TASTE THE VINEYARDS The Vineyards is planted with 12 different grape varieties. The Vineyards are a combination of the 240 acres of virgin land at Akluj spread over three sites Motewadi, Nimgaon & Garwad. In vineyard Black cotton soil is used. It is also called as Regur. It is a soil type formed by the breakdown of basaltic rock (volcanic rock or lava) and is highly fertile. We have a trench line of 330km with 350,000 samplings. The latest irrigation and spraying techniques have been installed and the VSP system is adopted. Yields per acre are restricted 1/4 th of the industry average, to ensure that only the best grapes are harvested and the quality of wine held sacrosanct. All climatic and soil conditions especially health of the vines are continuously monitored. CLIMATIC CONDITION: The most important factor when it comes to quality wine gapes and grape vine longevity. Hot and cold climates can adversely affect wine quality.
TEMPERATURE: Cool nights (15-18C) Warm days (28-32C) Cool, mild temperatures increase the production of acid in the berries, increase the sugar acid balance and enhances the colour in the red varieties. By contrast hot conditions during ripening period increases the sugar level, hastens maturity, lowers the acid level of grapes and inhibits pigment formation in red varieties. High temperatures cause yield loss due to poor fruit set, moisture stress. Temperature ranges are observed in Solapur Summer: 30 to 35c Winter: 10 to 15c Rainfall : 55-65 cm annually during June- October For maximum yield, vines need at least 75 cm water with good distribution throughout fruiting season.
Nimgaon Garwad Motewadi PLANT LAYOUT PLANT ENVIRONMENT : Plant is used to maintain a temperature of around 18 to 20 degree celcius. WINERY DETAILS OPERATION PLANNING: Sowing Period : Planting in 2009. Once planted grapes are cultivated for 5years. Harvesting Period - January to February. Total 13 varieties of grapes. Sweetness is 18-20% when plucked.
WORKFORCE MANAGEMENT Raw material of product is seasonal, Labour recruited depending on season.
PLANT MAINTENANCE Production unit, Bottling unit and storage unit machines are maintain after every six months DETAILS OF OPERATION DESTEMER CRUSHER: Steam separated The capacity of the crusher is 10 tonnes. It takes around 1 to 1.30 hrs for desteming.
PNEUMATIC PRESS: In this process the crushed grapes undergoes pneumatic pressing which separates 70% juice. Capacity around 8 tonnes.
HEAT EXCHANGER: Tube in tube 10 Degrees Refrigerant - Glycol This is a continuous process. Later the juice is transferred to the fermenter
FERMENTATION PROCESS: On the 1st Day, the juice in the fermenter remains the same as it is. On the 2nd Day, the heavier part of the juice settles down which is called as racking, whereas the lighter part of the juice is removed. The temperature is maintained at 10 degree celcius. The capacity of the fermenter is 10,000 litres. The juice is then transferred to the next fermenter for approx 15-20 days where yeast (30 gm/hl) is added. The CO2 thus formed as a result of fermentation process is removed. Primary Wine is ready. CLEANING OF WINE: The wine obtained after fermentation is again stored in the fermenter for 1 month where again the racking process is carried out (i.e. again the heavier part gets settled and the lighter part is removed). Then Bendonite is added to wine for protein settlement (stabilization process). Again the racking process is carried out for 15 days. The wine thus obtained undergoes filteration. The filtered wine then undergoes cold stabilization process for settlement of tartaric acid and protein. This is a 15 days process. The temperature here is maintained at -4 degree celcius. Again filteration is done by plate and frame filter for 5 days and the pure wine is ready. STORING: Celler Room Temp: 14-16 Celsius Barrels : Oak Barrels from France Cork on top Aging : Micro pores in the Oak barrels, provides oxidation
PROCESS FLOW: QUALITY CONTROL: Vineyard Quality checks High quality fertilizers & pesticides to ensure good quality yield. Data Sheet Regular check is made for the any infections on creeper Harvesting: Morning temperature is below 20c which keeps the grapes fresh & avoids natural fermentation in grapes Transportation : From vineyard to plant in Temperature Control Vans (10 to 15c) Incoming Quality: Quality check done for damaged grapes
Manufacturing Quality Checks: In process quality control: Sugar contain test is made in the laboratory & bubbling test is done to check whether the fermentation of wine is complete or not Fog dispensers used to stay clear of the humidity. Storage area bottled wine is fully air-conditioned to maintain the temperature in the storage unit they have used thermocol as a insulator Quality Laboratory The pH of red wine is 3.8 and that for white is 4 Special wine tasters are appointed to maintain the quality of wine. Temperature is maintained upto 18C in every stages of operations
INVENTORY The bottles used for filling wines are bought from China. At a time, an order of 20,000-40,000 bottles is ordered. The bottle caps are bought from Mumbai and Delhi. Packaging of the wines are done by the local people leaving around the vineyards
BOTTLING PROCESS Bottle washing: 9 holders, Distilled water Vaccum Drying process: 1 suction hose removes 99% water Wine filling: 10 fillers capacity: 1600BPH
Volume check: Wine leveling, Air volume checked Capping: Corking Bypassed for Fratelli wine bottle Capping Cap inserted and pushed (Interference Fit) Crimping Done of the cap Labeling: One label covering front and back REASONS TO VISIT FRATELLI THANK YOU Nikhil Ambekar (PG-11-003) Madhumita Dassani (PG-11-007) Amrata Gupta (PG-11-014) Snehal Kanase (PG-11-018) Priyanka Manchandani (PG-11-025) Manisha Mehta (PG-11-027) Sudeep Mendjoge (PG-11-028) Harish Mordani (PG-11-030) Jaykishan Nair (PG-11-033) Disha Salgia (PG-11-044) Piyush Singh (PG-11-053) Prateek Vora (PG-11-060)