Automation and Drives

ROFINET
P
The Industrial Ethernet Standard
for Automation
Michael Linsenmeier
Pre Sales Consultant SIMATIC NET
Siemens AG, Automation and Drives
Karlsruhe, Germany
Automation and Drives
PROFINET
PROFINET the industrial ethernet standard
A&D SC, 04/2007 2
Trends
Answer: PROFINET
Real time
Distibuted field
devices
Competition
PROFINET
Today and tomorrow
References
Ethernet goes down to field level!
Siemens A&D as driver of innovation in the field level!
Field Level
Cell Level
Control Level
= Office World
Trends
Industrial Ethernet -
the basis
for PROFINET
Automation and Drives
PROFINET
PROFINET the industrial ethernet standard
A&D SC, 04/2007 3
Trends
Answer: PROFINET
Real time
Distibuted field
devices
Competition
PROFINET
Today and tomorrow
References
You want to use the latest technological
trends in automation?
There is a trend away from central control structures to
distributed local units
Use of Ethernet in all levels of automation
Increase in use of open IT standards in automation
IT- and automation worlds are growing together
Trends
Automation and Drives
PROFINET
PROFINET the industrial ethernet standard
A&D SC, 04/2007 4
Trends
Answer: PROFINET
Real time
Distibuted field
devices
Competition
PROFINET
Today and tomorrow
References
The answer to your requirements and
trends: PROFINET
is the open Industrial Ethernet standard
from PROFIBUS International (PI)
is based on Industrial Ethernet
utilizes TCP/IP and IT-Standards
is Real-Time Ethernet
allows seamless integration of field bus
systems
Answer: PROFINET
Automation and Drives
PROFINET
PROFINET the industrial ethernet standard
A&D SC, 04/2007 5
Trends
Answer: PROFINET
Real time
Distibuted field
devices
Competition
PROFINET
Today and tomorrow
References
PROFINET
the Industrial Ethernet Standard
The complete and comprehensive solution!
PROFINET
IT-Standards
& Security
Process
Distributed
Intelligence
Distributed
Field Devices
Motion
Control
Real-time
Communication
Network
Installation
Safety
Answer: PROFINET
Automation and Drives
PROFINET
PROFINET the industrial ethernet standard
A&D SC, 04/2007 6
Trends
Answer: PROFINET
Real time
Distibuted field
devices
Competition
PROFINET
Today and tomorrow
References
PROFINET for factory automation:
The comprehensive solution!
Safety
Safety
Other field buses
Security
HMI
Motion Control
& Drives
HMI
Distributed
I/O

Proxy
Controller
Robotic
Proxy
Switching Wireless
Distributed
I/O
Sensors
Answer: PROFINET
Automation and Drives
PROFINET
PROFINET the industrial ethernet standard
A&D SC, 04/2007 7
Trends
Answer: PROFINET
Real time
Distibuted field
devices
Competition
PROFINET
Today and tomorrow
References
PROFINET Comunicacin en tiempo real
Uniform communication and quick reaction times
Simultaneous real-time and IT-service on one cable
Scaleable real-time communication from non-critical time
applications up to high performance applications
Unlimited TCP/IP communication
IT-services
<1ms <10ms <100ms
Internet
Factory Automation Motion Control
TCP/IP
IRT
RT
Real time
Automation and Drives
PROFINET
PROFINET the industrial ethernet standard
A&D SC, 04/2007 8
Trends
Answer: PROFINET
Real time
Distibuted field
devices
Competition
PROFINET
Today and tomorrow
References
PROFINET Connection of Distributed field
devices to Industrial Ethernet
SIMATIC ET 200 with integrated
2-port switch
for building line structures
Use existing I/O modules
without changes
Device configuration
in the familiar way
PLC user program
with known commands
Flexible use of distributed field devices on
PROFIBUS and Industrial Ethernet
Real time
Automation and Drives
PROFINET
PROFINET the industrial ethernet standard
A&D SC, 04/2007 9
Trends
Answer: PROFINET
Real time
Distibuted field
devices
Competition
PROFINET
Today and tomorrow
References
Configuration in STEP7
Same configuration view for PROFIBUS and PROFINET
Quick start in PROFINET through the use
of existing user know-how
GSDML
GSD + XML = GSDML
STEP7 / HW-Config
Distributred field
devices
Automation and Drives
PROFINET
PROFINET the industrial ethernet standard
A&D SC, 04/2007 10
Trends
Answer: PROFINET
Real time
Distibuted field
devices
Competition
PROFINET
Today and tomorrow
References
PROFINET- diagnostics of devices in STEP7
Detailed Diagnostics
Efficient error localization and removal
through integrated system diagnostics
Same diagnostics view for PROFIBUS and PROFINET
Overview Diagnostics
Distributred field
devices
Automation and Drives
PROFINET
PROFINET the industrial ethernet standard
A&D SC, 04/2007 11
Trends
Answer: PROFINET
Real time
Distibuted field
devices
Competition
PROFINET
Today and tomorrow
References
PROFINET for more nodes, better
performance and new applications
Compared to established field bus systems PROFINET
allows
The connection of more nodes
Performance up to 100 times better with Motion control
applications
Access to process data with standard office tools
Wireless communication with Industrial Wireless LAN
Higher performance through the
innovative standard
PROFINET
Today and tomorrow
Automation and Drives
PROFINET
PROFINET the industrial ethernet standard
A&D SC, 04/2007 13
Trends
Answer: PROFINET
Real time
Distibuted field
devices
Competition
PROFINET
Today and tomorrow
References
Contactless communication with RCoax and
Rapid Roaming
Rapid Roaming provides an RF field that allows mobile nodes a very fast
handoff from one cell to the next
The handoff is so fast that even PROFINET IO communication is possible
during roaming without an interruption (update times up to 20 ms).
PROFINET
Today and tomorrow
Automation and Drives
PROFINET
PROFINET the industrial ethernet standard
A&D SC, 04/2007 15
Trends
Answer: PROFINET
Real time
Distibuted field
devices
Competition
PROFINET
Today and tomorrow
References
Safely to the top ...
Firmen LOGO
Solution: Mobile crane trucs by and Security
Customer: Schmolz & Bickenbach / Germany
Sector: Metal industry
Customer profile:

The company founded in 1919 is represented throughout Europe and is a leader in the
German steel trade, stainless steel foundries and steel processing.
Working fields include: distribution, bright steel, steel service center, hydroforming and
foundries.

Customer requirement:

Migration of an existing cassette high-bay warehouse from SIMATIC S5 to S7. A cost-
optimized, future-oriented and reliable solution is to be provided. The centralized
structure is to be replaced by a distributed one. Application of absolute-value encoders
for positioning.

High-bay
warehouse with
wireless and
security
References
Automation and Drives
PROFINET
PROFINET the industrial ethernet standard
A&D SC, 04/2007 16
Trends
Answer: PROFINET
Real time
Distibuted field
devices
Competition
PROFINET
Today and tomorrow
References
Customer`s decision:

Replacement of parallel cabling (garlands) to the mobile crane trucks by wireless.
Positive experience with an Industrial Wireless LAN in an implemented plant with a
distribution trolley.
Industrial Wireless LAN is the basis for reliable, high-performance PROFINET I/O
communication. The SIMATIC ET 200S is mounted on the movable part of the machine
together with an IWLAN/PB link in order to control the movement and positioning of the
crane.




Firmen LOGO
Safely to the top ...
High-bay
warehouse with
wireless and
security
Solution: Mobile crane trucs by and Security
Customer: Schmolz & Bickenbach / Germany
Sector: Metal industry
References
Automation and Drives
PROFINET
PROFINET the industrial ethernet standard
A&D SC, 04/2007 17
Trends
Answer: PROFINET
Real time
Distibuted field
devices
Competition
PROFINET
Today and tomorrow
References
Advantages/benefits fot the customer:

Reliable, high-performance communication between the stationary SIMATIC S7 and the
mobile crane trucks with distributed ET200S with I/Os and SSI encoders.
No broken cables possible with wireless transmission, thus maintenance-free and reliable
operation.
Future-oriented solution due to simple expansion.
Remote access to all components through customer's factory network.

Firmen LOGO
High-bay
warehouse with
wireless and
security
Safely to the top ...
Solution: Mobile crane trucs by and Security
Customer: Schmolz & Bickenbach / Germany
Sector: Metal industry
References
Automation and Drives
PROFINET
PROFINET the industrial ethernet standard
A&D SC, 04/2007 18
Trends
Answer: PROFINET
Real time
Distibuted field
devices
Competition
PROFINET
Today and tomorrow
References
Firmen LOGO
Safely to the top ...
IWLAN/PB Link
PN-IO
ET200S
with I/O und SSI
IWLAN/PB Link
PN-IO
ET200S
with I/O und SSI
Crane lorry 1
Crane lorry 2
Crane lorry 3
Crane lorry 4
IWLAN/PB Link
PN-IO
ET200S
with I/O und SSI
IWLAN/PB Link
PN-IO
ET200S
with I/O und SSI
2 x SCALANCE
W788-1PRO
2 x CPU 315-2
PN/DP
CPU 416-2
CP443-1 Adv.
Ethernet network
STEP 7
SCALANCE X208.
4 x MP270
SCALANCE S612
High-bay
warehouse with
wireless and
security
Solution: Mobile crane trucs by and Security
Customer: Schmolz & Bickenbach / Germany
Sector: Metal industry
References
Automation and Drives
ROFINET
P
The Industrial Ethernet Standard
for Automation