DESIGN OF DRILL JIG

Prepared By : Sanket P. Shinde

T. Y. B. Tech (Production)
Roll No : L081040007
Finished Component
 Sequence of Operations
1. Milling of reference surface A, B & C.
2. Milling of slots A, B & C.
3. Drilling dia 10 mm hole.
4. Tapping of M10
Design
 PRINCIPLES OF DESIGN

• Location

• Clamping

• Loading & Unloading

 Location
• Location is done using 3-2-1 locating principle
• Surfaces A, B, & C are used for locating purpose
• Locating pads are used as locators; these pads are spaced
as far as possible to reduce inaccuracies due to variation in
workpiece.
 Clamping

Clamping is done using Hand Knob and Clamp

 Loading
Loading
1.Pull the hand knob with clamp
backside.
2.Place job properly under on the
base plate resting on 3 sides.
3.Align the clamp through slot
and push it through the slot .
4.Turn the clamp 90 º
5.Tighten the hand knob
6.The gap between the job and jig plate is
3 mm so that chip can be removed easily
 Unloading

Unloading

1.Loosening the hand knob

2.Turning the clamp by 90º
3.Pulling the clamp and knob
backside
4.Removing the component
 Parts
QTY.

1. Base plate 1
2. Vertical plate 1
3. Side plate 1
4. Jig plate 1
5. Linear bush 1
6. Slip bush 2
7. Resting pads (locators)
6
8. Tap bush
1
9. Dowels
6
10. Soc. Headed cap screw
11. Hand knob 6
12. Clamp 1
1
 Base
1. Base plate is made out
of cast iron
2. Recess are made for
vertical and side plate
on it
3. Also recess is provided
at bottom to reduce
contact area
4. Ribbing is done from
bottom of plate to
increase strength.
 Vertical plate

1. Vertical plate is made of

mild steel plate
2. Hole is provided for
clamp to pass through it
3. Dowel holes are provided
4. M8 tapping is done to fix
it on base plate
5. Also holes are provided
for resting pads
6. All sharp corners are
chamfered
 Side plate
1. Side plate is made of mild
steel
2. Recess is provided for jig
plate
3. Dowel holes are provided
4. Hole is provided for resting
pad
5. M6 tapping is done for
clamping jig plate
 Jig plate

1. Jig plate is made of

mild steel
2. It has hole for linear
bush which is
chamfered for easy
entry
3. Dowel holes are
provided
4. Counter boring is
done to accommodate
the head of screw
 Linear Bush

1. Linear bush is made up

of HCHCr
2. Its entry edge is
chamfered
3. Linear bushes are press
fitted in the jig plate
4. Linear bush is hardedned
upto 58 – 60 HRC
 Slip Bush

1. Slip bush is made of EN24 (58-60

HRC)
2. It fits into the linear bush
3. It has a slot, which is provided for
restricting it from coming out
while drilling is going on
4. Slip bush is slide fitted in linear
bush
5. The external diameter of bush is
ground to maximum accuracy
 Resting Pads

1. Resting pads locate the

component and supports
the component
2. It also helps in swarf
removal
 Dowels

1. Dowels are used for

locating purpose
2. They are placed as far as
possible
Soc. headed cap screw

This are meant for fastening purpose

 Hand knob

1. Hand knob is used

for clamping
purpose
2. It is fast and easy
way of clamping
compared to nut
and bolt
 Clamp

1. Clamp is designed
such a way that it
passes through the
milled slot
 Assembly
1. Assembly of resting pads
in base plate, vertical
plate and side plate
2. Assembly of linear bush in
jig plate
3. Doweling of base plate
and vertical plate
4. Screwing of base plate
and vertical plate
5. Doweling of jig plate and
side plate
6. Screwing of jig plate side
plate
7. Doweling of base plate
and side plate
8. Screwing of base plate
and side plate
9. Assembly of hand knob
washer and clamp
THANK YOU