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ELECTRIC MOTORS
ROBUST
HOWEVER
PERIODIC INSPECTION
AND
OVERHAULING
Feb‘01 M00
Storage
Do not remove rotor locators provided on motors with roller bearing till
final commissioning stage
Feb‘01 M01
Pre-Commissioning Checks
CHECKS IN STORES
• Choose correct motor
• Visual inspection - Physical soundness
• Change of grease - Prolonged storage
• Insulation resistance
FOUNDATION
• Perfectly levelled (Shims if necessary)
• Rigid
• Isolated from induced vibrations
Feb‘01 M03
Commissioning Checks
RUNNING ON NO-LOAD
- Check direction of rotation
- Check terminal voltage
- Check no load current
- Check mechanical noise, if any
- Check vibration level
- Check bearing noise, if any
Feb‘01 M04
Maintenance
PREVENTIVE BREAK-DOWN
Feb‘01 M05
Preventive Maintenance
PREVENTIVE MAINTENANCE CAN BE DIVIDED INTO TWO PARTS :
- Periodic check-up of motors while running
- Periodic servicing of motors
STAND - BY SPARES
Feb‘01 M07
Preventive Maintenance
DRYING OF WINDINGS
• For smaller motors where space heaters are not available, supply windings
with 24 V, 1 ∅ supply.
Feb‘01 M08
Preventive Maintenance
Avoid Hammering
Feb‘01 M09
Preventive Maintenance
OVERHAULING OF MOTORS
Windings and bearings to be serviced properly for good and long service
from the motor.
Look for
Feb‘01 M10
Preventive Maintenance
Feb‘01 M11
Preventive Maintenance
Unirex N3
- Fill up grease in the bearing, as also the inner bearing cover - to about
one-third of the available volume.
While assembling the components apply a thin coat of graphite grease on spigots
to maintain the quality of motor enclosure.
Feb‘01 M12
Preventive Maintenance
GENERAL PRECAUTIONS
Feb‘01 M13
Preventive Maintenance
GENERAL PRECAUTIONS
- Clean all mating surfaces with thinner - apply thin coat of black graphite grease
for sealing.
- Always mark the various components of the motor to avoid mix-up of parts of
other motors.
- Apply a fresh coat of paint particularly for motors in corrosive atmosphere.
WINDINGS
Feb‘01 M14
Preventive Maintenance
GENERAL PRECAUTIONS
Feb‘01 M15