Explain how unit standards are set and why standard
cost systems are adopted. Explain the purpose of a standard cost sheet. Describe the basic concepts underlying variance analysis and explain when variances should be investigated. Compute the materials and labour variances and explain how they are used for control. Compute the variable and fixed overhead variances and explain their meaning.
(Appendix A) Use variance analysis as an analytical tool for profitability analysis.
(Appendix B) Prepare journal entries for materials and labour variances and describe the accounting for overhead variances.
To determine the unit standard cost for a particular input, two decisions must be made: 1. How much of the input should be used per unit of output ? (Quantity decision) 2. How much should be paid for the quantity of the input to be used ? (Pricing decision) Ideal Standards demand maximum efficiency and can be achieved only if everything operates perfectly.
Currently Attainable Standards can be achieved under efficient operating conditions. 1. Historical experience 2. Engineering studies 3. Input from operating personnel 1. Market forces 2. Quality 3. Discounts 4. Freight 1. Market forces 2. Trade unions 3. Payroll taxes 4. Qualifications
To improve planning and control To facilitate product costing
Manufacturing Costs
Direct Direct Materials Labour Overhead
Actual costing system Actual Actual Actual
Normal costing system Actual Actual Budgeted
Standard costing system Standard Standard Standard
Standard Standard Standard Description Price Usage Cost/Unit
Direct materials $1.50/kg. 10 kg. $15.00 Direct labour $6.00/hr. 2 hours 12.00 Variable overhead $10.00/hr. 2 hours 20.00 Fixed Overhead 1 $8.00/hr. 2 hours 16.00 $63.00 Other Operating Data for Period: Units produced 20,000 units 210,000 kilograms purchased @ $1.55 per kilogram; 205,000 kilograms used Direct labour costs 39,000 hours @ $6.10 per hour Variable overhead $410,000
1 Fixed overhead $300,000; Rate = ($310,000/38,750 hrs) Actual Quantity of Input at Actual Price AQ x AP Actual Quantity of Input at Standard Price AQ x SP Standard Quantity of Input at Standard Price SQ x SP Price Variance AQ x (AP - SP) Usage Variance SP x (AQ - SQ) Budget Variance (AQ x AP) - (SQ x SP) Variances are investigated if two conditions are met: 1. The variance is material 2. The benefits of investigating and taking corrective action are greater than its costs Investigating occurs for values outside the allowable range.
Example: Assume the allowable deviation may be the lesser of $8,000 or 10% of the standard. Suppose the standard is $50,000 and the actual deviation from standard is $6,000. Will the variance be investigated.
Answer: Yes. Ten percent of standard is $5,000. Since $6,000 is larger than the allowable deviation, an investigation will take place. Formula Approach: MPV = (AP - SP)AQ MUV = (AQ - SQ)SP = ($1.55-$1.50)210,000 = (205,000 - 200,000)$1.50 = $10,500 U = $7,500U Diagram Approach: AQ x AP AQ x SP AQ x SP SQ x SP 210,000 x $1.55 210,000 x $1.50 205,000 x $1.50 200,000 x $1.50 MPV = $10,500U MUV = $7,500U Flexible Budget Variance = $18,000U Responsibility: Responsibility: Purchasing Manufacturing SQ = 20,000 units x 10 lbs per unit Formula Approach: LRV = (AR - SR)AH LEV= (AH - SH)SR = ($6.10 - $6.00)39,000 = (39,000 - 40,000)$6.00 = $3,900 U = $6,000 F Diagram Approach: AH x AR AH x SR SH x SR 39,000 x $6.10 39,000 x $6.00 40,000 x $6.00 LRV = $3,900 U LEV = $6,000 F Flexible Budget Variance = $2,100 F Responsibility: Responsibility: Human Resources Manufacturing SQ = 20,000 units x 2 hrs. per unit Formula Approach: OSV = (AVOR - SVOR)AH OEV = (AH - SH)SVOR = $410,000 - ($10 X 39,000 hrs) = (39,000 - 40,000)$10.00 = $20,000 U = $10,000 F Diagram Approach: AH x AVOR AH x SVOR SH x SVOR $410,000 39,000 x $10.00 40,000 x $10.00 OSV = $20,000 U OEV = $10,000 F Flexible Budget Variance = $10,000 U Responsibility: Responsibility: Manufacturing Manufacturing SQ = 20,000 units x 2 hrs. per unit Actual Overhead Budgeted Overhead Applied Overhead $300,000 $310,000 SOR x SH ($8 x40,000) OSV = $10,000F DV = 10,000F Responsibility: Responsibility: Manufacturing Difficult to Assess Alternative Approach for Computing FOH Denominator Variance Planned level 38,750 hrs. Applied level (SOR) 40,000 hrs. Over 1,250 hrs. x $8 FOH Denominator Variance $10,000 F ====== Scooter Company has the following standard cost sheet using an expected capacity of 120,000 units: Direct materials ..................... 25 pounds @ $ 1.20 $ 30.00 Direct labor ........................... 2 hours @ 12.50 25.00 Overhead: Variable ............................. 3 machine hours @ 8.00 24.00 Fixed ................................ . 3 machine hours @ 12.00 36.00 Total ................................ ...... $115.00 During the year, 125,000 units were produced. Actual costs included the following: Direct materials ..................... 3,200,000 pounds purchased for $3,725,000. 3,110,000 pounds were used in production. Direct labor ........................... 260,000 hours worked; payroll totaled $3,320,000. Overhead .............................. Variable: $3,025,000 Fixed: $4,275,000 Machine hours. ..................... 378,000 actually used Required: Calculate as many variances as possible.
Comparing the flexible to the static (master) budget isolates the effects of volume on profits This in turn can be broken down into an industry volume variance and a market share variance
Industry volume variance = 36,000 30,000 = $ 6,000 (F) Market share variance = 18,000 36,000 = - 18,000 (U) _______ Profit volume variance = 18,000 30,000 = $ - 12,000 (U) ========= IVV = 10% of CM of $60,000 MSV= 30,000 loss of revenues to maintain the same market share x CMR of 0.60
Master Budget (1,000 units) Master Budget adjusted for Actual Industry Volume
Flexible Budget (800 units)
Actual (800 units) Sales $ 100,000 $ 110,000 $ 80,000 $ 82,000 Variable Costs 40,000 44,000 32,000 39,000 Contribution Margin 60,000 66,000 48,000 43,000 Fixed Costs 30,000 30,000 30,000 34,000 Operating Income 30,000 36,000 18,000 9,000 Industry Volume and Market Share Variances Assume that the previous statement was for a multi- product company, and that its budgeted CMR at its budgeted mix was 0.60.
Assume further that the actual sales mix would have resulted in a budgeted CMR of 0.58 instead
How much is the Sales Mix Variance?
Answer: - 0.02 x 80,000 = $ -1,600 U
The following spreadsheet includes a comprehensive analysis of all profit variances
Sales price variance = 82,000 80,000 = 2,000 (F) Variable cost variances = 33,600 39,000 = - 5,400 (U) Fixed cost variances = 30,000 34,000 = - 4,000 (U) __________ Total variances - 21,000 (U) ========= Profit Variances - A Comprehensive Analysis 1. Total CM per Master Budget A 9,000 x $8 = $72,000 B 6,500 x 11 = 71,500 $143,500 Total standard CM for Actual Quantities A 10,000 x $8 = $80,000 B 6,000 x 11 = 66,000 $146,000
Profit Volume Variance (gross) 2,500 F ======= 2. Weighted average CM per unit based on Master Budget $143,500/15,500 = 9.2581
Total standard CM for Actual Quantity 146,000 Total standard CM for 16,000 units assuming budgeted sales mix 16,000 x $9.2581 148,129 Sales mix variance $ 2,129 U
Profit volume variance (net) (16,000 - 15,500) x $9.2581 = 4,629 F
3. Decline in industry sales (77,500 - 64,000) x 77,500 = 17.42% Industry volume variance .1742 x 15,1500 x 9.2581 = $24,997 U Budgeted market share: 15,500/77,500 = 20% Market share variance (16,000-[0.20 x 64,000]) x 9.2581 = $29,626 F
4. Sales Price Variance A 10,000($21 - 20) = 10,000 F B 6,000($32 - 30) = 12,000 F $22,000 F 5. Variable cost flexible budget variances Variable manufacturing costs A 10,000($12 - 11) = 10,000 U B 6,000($20 - 18) = 12,000 U = $22,000 U Variable marketing and administrative A 10,000($1.10 - 1) = 1,000 U B 6,000($1.10 - 1) = 600 U = $ 1,600 U $23,600 U 6. Fixed cost flexible budget variance Manufacturing 36,000 - 34,500 = 1,500 U Mktg and admin 44,000 - 40,000 = 4,000 U $5,500 U 7. Budgeted net income $69,000 Industry volume variance $24,997 U Market share variance 29,626 F Profit volume variance (net) 4,629 F Sales mix variance 2,129 U Profit Volume Variance (gross) 2,500 F Sales price variance $22,000 F Variable cost flex. bud. var. $23,600 U Fixed cost flex. bud. var. 5,500 U Total profit variances $ 4,600U Actual net income $ 64,400
Journal Entry for Purchase of Direct Materials
Materials (AQ x SP) 315,000 MPV (AP - SP)AQ 10,500 Accounts Payable (AQ x AP) 325,500
Rule: Unfavourable variances are recorded by a debit and favourable variances are recorded by a credit. Recording the Issuance of Materials to Production
Work in Process (SQ x SP) 300,000 MUV [(AQ - SQ)SP] 7,500 Materials (AQ x SP) 307,500
AQ = Actual quantity used in production Recording the Direct Labour Costs
Work in Process (SH x SR) 240,000 LEV [(AH - SH) SR] 3,900 Accrued Payroll (AH x AR) 237,900 LRV [(AR - SR) AH] 6,000
Recording Variable Overhead
Work in Process (SQ x SP) 400,000 Manufacturing Applied (SQ x SP) 400,000
Manufacturing Overhead (Actual) 410,000 Various Accounts 410,000
Recording Fixed Overhead
Work in Process (SQ x SP) 320,000 Manufacturing Overhead Applied 320,000
Manufacturing Overhead (Actual) 300,000 Various Accounts 300,000
Recording O/H Variances and Closing the O/H Accounts
Cost of Goods Sold 10,000 ABC Company produced 25,000 units of Product XP-1 during 2000. Each product required 6 pounds of material at $11 per pound and 2 hours of direct labor at $15 per hour. During 2003, 160,000 pounds of material were purchased and used for $1,750,000; payroll totaled $743,900 for 49,000 hours.
Required: Calculate the direct materials price and usage variances and the direct labor rate and efficiency variances.