Escolar Documentos
Profissional Documentos
Cultura Documentos
1 CP Basics
Cleaner production
Considers your
Technologies
Employees
Raw materials
Processes
Emissions
Partners and
Products
Slides
1 CP Basics
Elements of a CP-project
Data collection
Mass flow
Energy flow
Costs and safety
Reflection:
Where and why do we generate waste?
Option generation
Feasibility
Implementation
Controlling, continuation,
EMS
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1 CP Basics
Cleaner production:
Waste is generated!
Where does it come from?
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MATERIAL
Raw material,
process
material, other
material
ENERGY CARRIERS
Fuels, e.g.
gas, oil, coal
ENERGY
Mass free, e.g.
electricity or
district heating
OBSERVED
SYSTEM
1 CP Basics
PRODUCTS
Primary and
secondary
MATERIAL EMISSIONS
Solid waste,
gases,
wastewater
ENERGETIC
EMISSIONS
Waste heat,
noise
1 CP Basics
Slides
No
Waste water
Annual
quantity
Unit
180,000
5,000
Total cost
10
2,880,000
around 800
-350
-1,750,000
(2,250,000)
Malt dust
447
4,000
1,788,000
Waste barley
220
4,000
880,000
Bottoms
30
250
7,500
Glass/broken glass
92
2,400
350
253,000
Plastic containers
18
10,000
2,000
216,000
Labels (wet)
50
30/1000 pcs
600
3,600,000
30,000
Cardboard / paper
35
5,000
175,000
10
Wood pallets
24
6,000
40
144,960
11
Plastic film
1.5
22,000
4,500
39,750
12
Industrial waste
104
800
83,200
13
Diatomaceous earth
45
8,000
930
401,850
14
200
kg
11
2,200
greasy
15
3,200
kg
2.8
8,960
16
Waste oil
1,000
kg
50
52,000
17
Waste paints
50
kg
100
15
5,750
18
Fluorescent lamps
20
kg
120
12
2,640
19
Accumulators
25
kg
70
2.8
1,820
20
1,000,000
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1 CP Basics
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1 CP Basics
Sankey-diagram: www.sankeyeditor.net
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1 CP Basics
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A material flow
analysis identifies the
points where materials
are lost and their
amount.
1 CP Basics
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1 CP Basics
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1 CP Basics
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1 CP Basics
Product change
Substitute the product
Increase the product life-time
Change the materials
Change the product design
Use recycled materials
Avoid critical components
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1 CP Basics
Good housekeeping
Improve information
Change dosage/concentration
Increase the utilization of process capacities
Check cleaning and maintenance period
Foster standardization/automation
Improve purchasing, storage and distribution
Carry out a material flow analysis
Slides
1 CP Basics
Waste logistics
Separation of waste and wastewater to
Set up closed cycles
Facilitate recovery and re-utilization
Minimize quantities of hazardous waste
Minimize disposal costs
Minimize cleaning expenses
(wastewater, exhaust gases, etc.)
Slides
1 CP Basics
Technological modification
Substitute thermo-chemical processes by mechanical
alternatives
Use countercurrent cascades instead of single-static
rinse techniques
Manage separate waste and wastewater streams
Improve process conditions
Foster recovery and reuse of materials
Increase life time of chemicals/materials
Reduce the infiltration of impurities
Ensure airtight sealing of equipment
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1 CP Basics
Energy efficiency
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1 CP Basics
Internal recycling
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1 CP Basics
Others
6%
Organizational
changes
29%
External recycling
6%
Internal recycling
4%
Technological
modification
22%
Good housekeeping
18%
Change of raw
material
7%
Slides
Anodizing company
Use of spray rinses
Reconstruction of water
pipes
Longer drag-out time
Daily check
Reduction in water
consumption by 46%
(14,000 m)
1 CP Basics
1 CP Basics
Slides
l/m
1.000
500
0
specific water consumption
1993
94
95
96
97
98
99
2000
1.263
1.273
919
600
392
425
400
400
Slides
1 CP Basics