FR10 14 Control and Measurement

Vacon Learning Center

28.11.2014

Contents
DRIVE BASICS

SINGLE POWER
UNIT DRIVES

FR10, FR11, FI13

BLOCKS

CONTROL <->
POWER UNIT
SIGNALS

STAR COUPLER
DRIVES

FR12, FI14
BLOCKS

CONTROL <->
POWER UNIT
SIGNALS

POWER UNIT
BLOCKS

FR10 (FR12)
BLOCKS

FR11 BLOCKS

FI13 (FI14)
BLOCKS

POWER UNIT
SIGNALS

FR10 (FR12)
POWER UNIT
SIGNALS

FR11 POWER UNIT

SIGNALS

FI13 (FI14)
POWER UNIT
SIGNALS

28.11.2014

DRIVE BASICS

SINGLE POWER
UNIT DRIVES

FR10, FR11, FI13

BLOCKS

CONTROL <->
POWER UNIT
SIGNALS

STAR COUPLER
DRIVES

FR12, FI14
BLOCKS

CONTROL <->
POWER UNIT
SIGNALS

POWER UNIT
BLOCKS

FR10 (FR12)
BLOCKS

FR11 BLOCKS

FI13 (FI14)
BLOCKS

POWER UNIT
SIGNALS

FR10 (FR12)
POWER UNIT
SIGNALS

FR11 POWER UNIT

SIGNALS

FI13 (FI14)
POWER UNIT
SIGNALS

28.11.2014

Drive basics
CONTROL UNIT

POWER UNIT(S)

28.11.2014

DRIVE BASICS

SINGLE POWER
UNIT DRIVES

FR10, FR11, FI13

BLOCKS

CONTROL <->
POWER UNIT
SIGNALS

STAR COUPLER
DRIVES

FR12, FI14
BLOCKS

CONTROL <->
POWER UNIT
SIGNALS

POWER UNIT
BLOCKS

FR10 (FR12)
BLOCKS

FR11 BLOCKS

FI13 (FI14)
BLOCKS

POWER UNIT
SIGNALS

FR10 (FR12)
POWER UNIT
SIGNALS

FR11 POWER UNIT

SIGNALS

FI13 (FI14)
POWER UNIT
SIGNALS

28.11.2014

Single Power Unit Drives

FR10
2 IGBTs / motor phase
Built-in rectifying section
Optional brake chopper built-in

FR11

FI13

3 IGBTs / motor phase

Built-in rectifying section
Optional brake chopper built-in

28.11.2014

6 IGBTs / motor phase

NO built-in rectifying section
NO built-in brake chopper

OPT BRAKE DRIVER*

CONTROL BOX

FAN INVERTERS

CONTROL UNIT

RECTIFIER BOARD *

FR10, FR11, FI13*

ASIC BOARD

FIBER ADAPTER BOARD

POWER UNIT

MEASUREMENT BOARDS

DRIVER BOARD(S)

PS FOR ASIC, CONTROL AND DC FANS

PS FOR DRIVER AND MEASUREMENT ITR, ETR HARDWARE TRIP

FIBER OPTIC COMMUNICATION

IGBT GATE DRIVE BUFFER

CURRENT MEASUREMENT CIRCUIT

LOW IGBT PULSE GENERATION

MEASUREMENT DATA

TEMP MEASUREMENT CIRCUIT

A/D CONVERSION
MEASUREMENT DATA MULTIPLEX

* THE FI13 DOES NOT HAVE RECTIFYING OR BRAKE

BRAKE, CHARGING AND FAN CONTROL

28.11.2014

CHOPPER BUILT-IN, BUT INSTEAD THEY ARE IN SEPARATE

MODULES. INPUT (AFE, FFE or NFE) and BRAKE (BCU)

Control <-> Power Unit Signals

28.11.2014

X142
X10

6 7

6 7
5

3
1 2

X
1
3

X1

ASIC

X12

VB00228

X2

X
1
4
X141

1 2

FIBER
ADAPTER

X
1
5

X6

POWER UNIT

UH UL VH VL WH WL

CONTROL UNIT

VB00451
X14
X26

X3

X15
X9

X2

X11
X17 X600

FIBER 1 (H1)

Gate control enable

X15

Switch Drive relay output (optional external control)

FIBER 2 (H2)

U phase gate drive control (high IGBT)

X9

Switch Drive Feedback (optional external input)

FIBER 3 (H3)

V phase gate drive control (high IGBT)

X2-2

SWTS_FB

(F5)

FIBER 4 (H4)

W phase gate drive control (high IGBT)

X2-3

SWTS_DRV

(Charge switch)

FIBER 5 (H5)

ADC synchronization

X2-4

MAINS_FAULT

(F10)

FIBER 6 (H6)

VaconBus data from Control to ASIC

X11-3

FAN_CTRL

(Fan control)

FIBER 7 (H7)

VaconBus data from ASIC to Control

X11-4

FAN_ALARM

(F32)

X2

+24VDC supply from ASIC

X600-3

BRK_FB

(F12)

X3

+24VDC optional customer supply

X600-5

BRK_DRV

(Brake drive)

X26

Phase Feedback and Trip output (Star Coupler ONLY)

X1

+24VDC Internal fan supply

X10

+24VDC supply to Fiber adapter board

X6

DC bus supply to ASIC switching power supply

28.11.2014

DRIVE BASICS

SINGLE POWER
UNIT DRIVES

FR10, FR11, FI13

BLOCKS

CONTROL <->
POWER UNIT
SIGNALS

STAR COUPLER
DRIVES

FR12, FI14
BLOCKS

CONTROL <->
POWER UNIT
SIGNALS

POWER UNIT
BLOCKS

FR10 (FR12)
BLOCKS

FR11 BLOCKS

FI13 (FI14)
BLOCKS

POWER UNIT
SIGNALS

FR10 (FR12)
POWER UNIT
SIGNALS

FR11 POWER UNIT

SIGNALS

FI13 (FI14)
POWER UNIT
SIGNALS

28.11.2014

10

Star Coupler Drives (2 x Power Unit)

POWER UNIT 1

POWER UNIT 2

POWER UNIT 1

FR12
2 x FR10 Power Units with Star Coupler
4 IGBTs / motor phase (2 x 2)
Built-in rectifying section
Optional brake chopper built-in
NXP2 Control board only in Star Coupler

28.11.2014

POWER UNIT 2

FI14
2 x FI13 Power Units with Star Coupler
12 IGBTs / motor phase (6 x 2)
NO built-in rectifying section
NO built-in brake chopper
NXP2 Control board only in Star Coupler

11

FR12, FI14* (Star Coupler)

CONTROL UNIT

RECT*

FAN INV OPT BRAKE*

POWER UNIT 1

CONTROL BOX

ASIC BOARD

RECT*

FAN INV OPT BRAKE*

DRIVER BOARD(S)

POWER UNIT 2

* THE FI14 DOES NOT HAVE RECTIFYING

OR BRAKE CHOPPER BUILT-IN, BUT
INSTEAD THEY ARE IN SEPARATE
MODULES. INPUT (AFE, FFE or NFE) and
BRAKE (BCU)

MEASUREMENT BOARDS

* THE FI14 DOES NOT HAVE RECTIFYING

OR BRAKE CHOPPER BUILT-IN, BUT
INSTEAD THEY ARE IN SEPARATE
MODULES. INPUT (AFE, FFE or NFE) and
BRAKE (BCU)

STAR COUPLER BOARD

ASIC BOARD

28.11.2014

DRIVER BOARD(S)

12

MEASUREMENT BOARDS

Control <-> Power Unit Signals

28.11.2014

13

VB00336

X142

VB00451

6 7 T
4

ASIC

X1

X11
X17

X14

X13

1 2

X15

X2

X3

POWER UNIT 1
(PU1)

UH UL VH VL WH WL

U V W

X26

X10

X2

X600

X10

X141

X1

X17
X26

UH UL VH VL WH WL

X14

X14

ASIC
VB00451

X600

3
X12

X15

X141

X142

X9

X12

X15

X9

X2
X11

X6

X6

3 4

STAR
COUPLER

5 6

7 T

CONTROL UNIT

28.11.2014

14

X15

X14

X13

POWER UNIT 2
(PU2)

 The U, V and W phase feedback signals are

required in Star Coupler drives because the
Dead Time Compensation is controlled by the
Controlboard. The feedback signals are fed
from Power Unit 1 (PU1)

STAR
COUPLER

VB00336

3 4

FEEDBACK SIGNALS :

5 6

7 T

CONTROL UNIT

This method of control is required to have

synchronous Gate Drive to both Power Units

TRIPPING SIGNALS :

6 7 T

The TRIP signal (T) is used to detect a fault

tripping from either Power Unit

X26

1 2

X26

X2

POWER UNIT 1
(PU1)

U V W

X3

28.11.2014

15

POWER UNIT 2
(PU2)

DRIVE BASICS

SINGLE POWER
UNIT DRIVES

FR10, FR11, FI13

BLOCKS

CONTROL <->
POWER UNIT
SIGNALS

STAR COUPLER
DRIVES

FR12, FI14
BLOCKS

CONTROL <->
POWER UNIT
SIGNALS

POWER UNIT
BLOCKS

FR10 (FR12)
BLOCKS

FR11 BLOCKS

FI13 (FI14)
BLOCKS

POWER UNIT
SIGNALS

FR10 (FR12)
POWER UNIT
SIGNALS

FR11 POWER UNIT

SIGNALS

FI13 (FI14)
POWER UNIT
SIGNALS

28.11.2014

16

OPT BRAKE DRIVER*

CONTROL BOX

FAN INVERTERS

CONTROL UNIT

RECTIFIER BOARD *

FR10, FR11, FI13*

POWER UNIT

MEASUREMENT BOARDS

ASIC BOARD

FIBER ADAPTER BOARD

DRIVER BOARD(S)

PS FOR ASIC, CONTROL AND DC FANS

PS FOR DRIVER AND MEASUREMENT ITR, ETR HARDWARE TRIP

FIBER OPTIC COMMUNICATION

IGBT GATE DRIVE BUFFER

CURRENT MEASUREMENT CIRCUIT

LOW IGBT PULSE GENERATION

MEASUREMENT DATA

TEMP MEASUREMENT CIRCUIT

A/D CONVERSION
MEASUREMENT DATA MULTIPLEX

* THE FI13 DOES NOT HAVE RECTIFYING OR BRAKE

BRAKE, CHARGING AND FAN CONTROL

28.11.2014

CHOPPER BUILT-IN, BUT INSTEAD THEY ARE IN SEPARATE

MODULES. INPUT (AFE, FFE or NFE) and BRAKE (BCU)

17

Power Unit Blocks

28.11.2014

18

FR10 (FR12) POWER UNIT

DRIVER BOARD

RECTIFYING SECTION
(THYRISTORS AND
RECTIFIER BOARD)

ASIC BOARD
OPT RECTIFYING SECTION
(OR BRAKE CHOPPER)

MEASUREMENT BOARD
AND IGBTs (RIGHT SIDE)

DC BUS CAPACITORS
MEASUREMENT BOARD
AND IGBTs (LEFT SIDE)

FAN INVERTER (RIGHT SIDE)

FAN INVERTER (LEFT SIDE)

28.11.2014

19

FR11 POWER UNIT

ASIC BOARD
DRIVER BOARDS (U, V, W)

OPTIONAL BRAKE
CHOPPER

RECTIFYING SECTION
(THYRISTORS AND
RECTIFIER BOARD)
FAN INVERTERS (U, V, W)

MEASUREMENT BOARDS
AND IGBTs (U, V, W)

PHASE MODULES
(U, V, W)

DC BUS CAPACITORS

28.11.2014

20

FI13 (FI14) POWER UNIT

DRIVER BOARDS (U, V, W)

ASIC BOARD

PHASE MODULES
(U, V, W)

MEASUREMENT
BOARDS AND IGBTs
(U PHASE SHOWN)
FAN INVERTERS
(U PHASE
SHOWN)

DC BUS CAPACITORS

28.11.2014

21

DRIVE BASICS

SINGLE POWER
UNIT DRIVES

FR10, FR11, FI13

BLOCKS

CONTROL <->
POWER UNIT
SIGNALS

STAR COUPLER
DRIVES

FR12, FI14
BLOCKS

CONTROL <->
POWER UNIT
SIGNALS

POWER UNIT
BLOCKS

FR10 (FR12)
BLOCKS

FR11 BLOCKS

FI13 (FI14)
BLOCKS

POWER UNIT
SIGNALS

FR10 (FR12)
POWER UNIT
SIGNALS

FR11 POWER UNIT

SIGNALS

FI13 (FI14)
POWER UNIT
SIGNALS

28.11.2014

22

Power Unit Signals

28.11.2014

23

FR10 (FR12) Power Unit Signals

28.11.2014

24

X15

X9

X12

X6

X141

X14

X29

X142

X2

X600

VB00451
X26

U U V V
H L H L

W W
H L

X10

X3

X4

X5

CONTROL SIGNALS :
U , V , W Gate Drive signals

W
H

V
H

U
H

X2

PowerOK

(F8 sub 8)

ETR

(F31)

ITR

(F1 sub 1)

(Current)

Temp

(Temperature)

U
V
X15 W
X13
X14

X1

R110
R39

R109

R56
R123

R128

R114
R137

VB00525

(F8 sub 1)

W V U
L L L

VB00487

SPF
X20

Phase Feedback

VB00526

X11

MEASUREMENT SIGNALS :

X1

X27

+ -

OUTPUT :
U , V , W Motor Output

28.11.2014

25

ISOLATED PS FOR HIGH

IGBT GATE DRIVE +-18VDC

W
H

V
H

U
H

W
L

V
L

U
L

VB00487

SPF
X20

X2

X1

28.11.2014

26

13-16 GB_U
17-18 EB_U

X8

X6
X6

VB00487

X5

PHASE FEEDBACK

X6

X11

X8
X8

1-4 GT_W
5-6 ET_W

X9
X9

1-4 GT_V
5-6 ET_V

X10
X10

1-4 GT_U
5-6 ET_U

X9

7-10 GB_V
11-12 EB_V

U
L

X10

X6
X6

V
L

X3

1-4 GB_W
5-6 EB_W

W
L

0 W
0 V
0 U

X4
X6
X6

U
H

R109

1-4 GT_U
5-6 ET_U

V
H

R56

X5
X5

W
H

R123

1-4 GT_V
5-6 ET_V

GATE DRIVE BUFFER

CIRCUIT

R114

X4
X4

ISOLATED PS FOR HIGH

IGBT GATE DRIVE +-18VDC

R137

1-4 GT_W
5-6 ET_W

R128

X3
X3

X11
X11

1-4 GB_W
5-6 EB_W

X11
X11

7-10 GB_V
11-12 EB_V

X11
X11

13-16 GB_U
17-18 EB_U

PHASE FEEDBACK

X12

X12 1,3,5
X12 7,9,11
X12
13
X12
15
X12
17
X12
19
X12
21
X12
23

HARDWARE OVERCURRENT TRIP

+15VDC

HARDWARE IGBT OVERTEMP TRIP

PWR OK / U

X16 3 POWER OK
FROM ISOLATED PS

2 45791
X15 W

+15V

X1

R39

27

+18V_B_W
- 18V_B_W

PWR OK / W

+15V
-15V
TEMP
I_U
I_V
I_W
ITR
ETR

ALL EVEN NUMBERS

ARE DC-

2 45791
X14 V
R110

28.11.2014

2 45791
X13 U

PWR OK / V

+15V

+15V
- 15V

X20

+18V_B_V
- 18V_B_V

SPF

+18V_B_U
- 18V_B_U

ALL ODD
NUMBERS ARE DC-

CURRENT MEASUREMENT

+15VDC

X2

X7 2,4,6
+15V
X7 8,10,12 -15V
X7
14
TEMP
X7
16
I_U
X7
18
I_V
X7
20
I_W
X7
22
ITR
X7
24
ETR

X7

TEMPERATURE U, V AND W COMBINED

IGBT POWER MODULE / U

1k

GT_V
ET_V

1k

x5

NTC / U

x5

GB_W
EB_W
GB_V
EB_V

X5

PHASE

X6

REF2

DC-

I_W

X7

I_V

TEMPERATURE U, V A

I_U

X5

+15VDC

ETR

MOTOR OUT / U

+15VDC

SPF

X16 3 POWER OK
FROM ISOLATED PS

X20
X3
X3

1-4 GT_W
5-6 ET_W

X4
X4

1-4 GB_W
5-6 EB_W

X2
X2

1-4 GT_V
5-6 ET_V

X4
X4

7-10 GB_V
11-12 EB_V

X1
X1

1-4 GT_U
5-6 ET_U

X4
X4

13-16 GB_U
17-18 EB_U

28.11.2014

28

X5 2,4,6
+15V
X5 8,10,12 -15V
X5
14
TEMP
X5
16
I_U
X5
18
I_V
X5
20
I_W
X5
22
ITR
X5
24
ETR

X2

X7
ITR / V
ETR / V

ETR / W

ITR / W

X8

ITR

+18V_B_U
- 18V_B_U

CURR / V

x5

X6

+15VDC
CURR / W

x5

X3

REF

GT_W
ET_W

X1

DC-

VB00229

X4

DC+

REC CURR

GATE
CIRC

0 W
0 V
0 U

X3

CURR MEAS / U

X2

HRDWR OVERCURR TRIP

(ITR)

ISOLATED PS FOR HIGH

IGBT GATE DRIVE +-18VDC

VB00525

X4

HRDWR IGBT OVERTEMP

(ETR)

REF3

V PHASE SECTION
IGBT
NTC / V

W PHASE SECTION
IGBT
NTC / W

U PHASE SECTION

FR11 Power Unit Signals

28.11.2014

29

X15

X9

X12

X6

X141

X14

X29

X142

MEASUREMENT SIGNALS :

X2

U U V V
H L H L

U , V , W Gate Drive signals

U
L

V
H

X
W1
R57+1R47

SPF
X2 X30

X5

(F8 sub 8)

ETR

(F31)

ITR

(F1 sub 1)

(Current)

Temp

(Temperature)

V
L

W
H

VB00489

X
W1
R57+1R47

X6

X4

VB00530

R56
R48

VB00530

VB00489

W W
H L

X3

R56
R48

U
H

X26

X10

PowerOK

SPF
X2 X30

OUTPUT :

OUTPUT :

U Motor Output

V Motor Output

28.11.2014

VB00489

X
W1
R57+1R47

X6

30

W
L

R56
R48

CONTROL SIGNALS :

VB00451

(F8 sub 1)

VB00530

X600

X1

X27

X11

Phase Feedback

SPF
X2 X30
X6

OUTPUT :
W Motor Output

VB00489

GATE DRIVE BUFFER CIRCUIT

R48

R56

PHASE FEEDBACK

X10

+-20V
+-15V

X10
X10
X10

1-6
7-12
11-18

GT+
GTET

X11

ISOLATED PS FOR HIGH

IGBT GATE DRIVE

X11
X11
X11

1-6
7-12
11-18

GB+
GBEB

PHASE FEEDBACK

CURRENT MEASUREMENT

TEMP

+15VDC

X2
HARDWARE IGBT OVERTEMP TRIP

+15VDC
+15V

POWER OK

+15V
- 15V

+15V_T
- 15V_T

R47

+15V_B
- 15V_B

R57

X1

28.11.2014

31

2 45791
X6

X12

DC-

HARDWARE OVERCURRENT TRIP

X12 1,3,5,7
X12 9,11,13,15
X12
17
X12
19
X12
21
X12
23

+15V
-15V
TEMP
I
ITR
ETR

ALL EVEN NUMBERS

ARE DC-

IGBT POWER MODULE

CURR MEAS

HRDWR OVRCUR TRIP (ITR) HRDWR IGBT OVRTMP (ETR)

VB00489

REF

DC+

VB00530

DC-

VB00229

x5

1k

x5

1k

X2
REF2

X6

+15VDC

NTC

REF3
NTC
DC-

X7

X11

x5

NTC

X10

x5

I_1
1
I_2
2
I_3
3
2,4,6 DC-

2 45791
X6

MOTOR OUTPUT

28.11.2014

32

CURR SUM

CURR

X4

X1

IGBT

CURR

HARDWARE IGBT OVERTEMP TRIP

X3

REC CURR

CURRENT MEASUREMENT
HARDWARE OVERCURRENT TRIP

IGBT

TEMP

X1
X1
X1
X1

TEMP

X8

CURRENT MEASUREMENT

X12

PHASE FEEDBACK

FI13 (FI14) Power Unit Signals

28.11.2014

33

X15

X9

X12
X14

X29

X141

X6
X142

MEASUREMENT SIGNALS :

X2

X11

CONTROL SIGNALS :
U , V , W Gate Drive signals

VB00384

VB00384

X600

VB00451
X26

U U V V
H L H L

VB00384
U
H

X1

X27

W W
H L

X10

X3

X4

VB00384

(F8 sub 1)

PowerOK

(F8 sub 8)

ETR

(F31)

ITR

(F1 sub 1)

(Current)

Temp

(Temperature)

VB00384
U
H

U
L

VB00384

U
L

U
H

VB00493

VB00493

W1
R46
R80
+-

X5

Phase Feedback

S
X30
P
F

W1
R46
R80
+-

VB00493

S
X30
P
F

W1
R46
R80
+-

OUTPUT :

OUTPUT :

OUTPUT :

U Motor Output

V Motor Output

W Motor Output

28.11.2014

34

U
L

S
X30
P
F

ISOLATED PS FOR HIGH

IGBT GATE DRIVE
+-20V
+-15V

GB+
GBEB

X17
X17
X17

1
2
4

GT+
GTET

X18
X18
X18

1
2
3

GB+
GBEB

PHASE FEEDBACK

X3

1
2
3

R66

R63

X3
X3
X3

X17

GT+
GTET

GATE DRIVE BUFFER CIRCUIT

X18

1
2
4

VB00493

X4

X4
X4
X4

PHASE FEEDBACK

DC-

X19

CURRENT MEASUREMENT
+15VDC
HRDWR OVERCUR TRIP

X2
X14

HARDWARE IGBT OVERTEMP TRIP

+15VDC

+15VDC

POWER OK

2 45791
X1

X20

X19 2,4,6,8
X19 10,12,14,16
X19
18
X19
20
X19
22
X19
24

+15V
-15V
TEMP
I
ITR
ETR

ALL ODD NUMBERS ARE

DC-

X21

X15
R46

X16

X22

R80

+15V
- 15V

X14, X15, X16

TEMP

+15V_B
- 15V_B

ALL ODD NUMBERS ARE

DC-

TEMP

+15V_T
- 15V_T

+15V
-15V
TEMP
I
ITR
ETR

X5

X5 2,4,6,8
X5 10,12,14,16
X5
18
X5
20
X5
22
X5
24

X13

28.11.2014

35

X20, X21, X22

DC-

+15V
-15V
TEMP
I
ITR
ETR

X3
X3
X3

1
2
4

GT+
GTET

X4
X4
X4

1
2
3

GB+
GBEB

HRDWR IGBT OVRTMP (ETR) HRDWR OVRCUR TRIP (ITR)

CURR MEAS IGBT POWER MODULE

ISOLATED
IGBT GATE

VB00384

ALL ODD NUMBERS ARE

DC-

REF

DC+

DC-

VB00229

0
1k

x5

x5

X5
X4

REF2

NTC / U
DC-

+15VDC

X3

NTC

NTC

x5 x5

R63

REF3

1k

CURR

X6

TEMP

X5

CURR

REC CURR

X7

HARDWARE OVERCURRENT TRIP

IGBT

X14
TEMP

X1

X15
R46

X16

X4

IGBT

X3

X1 2,4,6,8
X1 10,12,14,16
X1
18
X1
20
X1
22
X1
24

R80
CURRENT MEAS

CURR SUM

MOTOR OUTPUT

28.11.2014

36

X2
X9

+15V
-15V
TEMP
I
ITR
ETR

X3
X3
X3

1
2
4

GT+
GTET

X4
X4
X4

1
2
3

GB+
GBEB

HRDWR IGBT OVRTMP (ETR) HRDWR OVRCUR TRIP (ITR)

CURR MEAS IGBT POWER MODULE

ISOLATED
IGBT GATE

VB00384

ALL ODD NUMBERS ARE

DC-

REF

DC+

DC-

VB00229

0
1k

x5

x5

X5
X4

REF2

NTC / U
DC-

+15VDC

X3

NTC

NTC

x5 x5

R63

REF3

1k

CURR

X6

TEMP

X5

CURR

REC CURR

X7

HARDWARE OVERCURRENT TRIP

IGBT

X14
TEMP

X1

X15
R46

X16

X4

IGBT

X3

X1 2,4,6,8
X1 10,12,14,16
X1
18
X1
20
X1
22
X1
24

R80
CURRENT MEAS

CURR SUM

MOTOR OUTPUT

28.11.2014

37

X2
X9

28.11.2014

38