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Admission in India 2014

By:
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Measurement of flow rate, friction Factor,


and velocity Profile in Pipe Flow
57:020 mechanics of Fluids and Transfer Processes
Experimental Laboratory #2

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Purpose
Measure
Flow rate in a pipe (smooth)
Friction factor
Velocity profile
Specify the turbulent-flow Reynolds Number
Compare the results with benchmark data
Uncertainty analysis for:

Friction factor
Velocity profile

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Test Design
The facility consists of:
Closed pipe network
Fan
Reservoir

Instruments used:
3 Venturi meters
Contraction Diameters (mm):

12.7

25.4

52.93

Flow Coefficient, K

0.915

0.937

0.935

Simple water Manometer


Differential Water manometer
Pitot Probe
Digital Micrometer (Accurate radial positioning)

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Air Flow Pipe facility


Simple
manometer
Pitot tube
housings

Valve manifold

2.0 smooth

Reservoir

6-6

Motor
controller

Pressure
taps

Valves
1

0.5 smooth
2.0 rough

Relief
valves

Floor

Venturi meters

D t = 1.0

D t = 2.0

D t = 0.5

Blower

36

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Venturi meter gate valves


Thermometer

Differential
manometer

Test Design

(Continue)

Reservoir:

Digital Micrometer:

To build up pressure and force the air to


flow downstream through any of the three
straight experiment pipes.

Allow the measurement of the position of the


Pitot probe at different locations along the
cross section of the pipe tested

Pitot Probe:

Venturi meters:

Located in the glass-wall box


Used to measure the Stagnation pressure
and calculate the velocity profile in pipe

Located on each pipe type


Used to measure flow rate Q along the
differential water manometer

Pressure Taps:

Manometers:

Located along each pipe, they are


connected to the simple water manometer to
evaluate the head measurement
They are used to calculate the friction
factor

To measure the head at each pressure Tap


along the pipe and to make the Pitot-tube
measurements (simple Manometer)
To measure head drops across the venturi
meters (differential Manometer)

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Pressure tap manifold and Pitot-tube housing


Pressure tap manifold

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Pitot-tube housing

Measurement Systems:
The equipment used in the experiment includes:
Digital thermometer with a range of 40 to 450 F and a smallest reading of
0.1 F for measurement of the environment temperature.
Digital micrometer with least significant digit 0.01 mm for positioning the
Pitot-tube inside the pipe.
Simple water manometer with a range of 2.5 ft and a least scale division of
0.001 ft for measurement of the head at each pressure tap along the pipes and
for measurement of velocities using the Pitot-tube arrangement .
Differential water manometer with a range 3 ft and a least scale division of
0.001ft for measurement of the head drop across the Venturi meters.

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Measurement Systems
For the flow rate and friction
factor, the individual
measurement are performed
for:

Ambient air temperature (A.3)


Pipe air temperature (A.5)
Pipe pressure head
Venturi meter pressure head drop

(continue)

Data reduction equations are:

w f (Two )
air f (Tairo ) air f (Tairo )

Q KAt 2 gZ DM

The experimental Results are:

Manometer water density


Air density
Kinematic viscosity
Flow rate
Reynolds number
Friction factor

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w
air

4Q
Re
D air

g 2 D5 w
f
Z SM i Z SM j
2
8LQ air

Measurement Systems

(continue)

For the velocity profile, the individual measurement systems are for:

the ambient temperature


pipe air temperature
pitot stagnation and static pressure heads.

The experimental results are for:

manometer water density (A.3)


Air density (A.5)
Velocity profile (below)

Data reduction equation:

(using the Bernoulli equation along the manometer equation)

2 g w

u (r )
Z SM stag (r ) Z SM static
a

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Flow rate, Friction factor and velocity profile


measurement systems
Block diagram of the experimental
determination of the Friction

Block diagram of the Velocity


measurement

EXPERIMENTAL ERROR SOURCES

EXPERIMENTAL ERROR SOURCES

TEMPERATURE
WATER

Tw

Ta

B T , PT

B T , PT

PIPE
PRESSURE

TEMPERATURE
AIR

Bz

z SM
, Pz

SM

SM

VENTURI
PRESSURE

Bz

z DM
, Pz

DM

DM

INDIVIDUAL
MEASUREMENT
SYSTEMS

TEMPERATURE
WATER

TEMPERATURE
AIR

MEASUREMENT
OF INDIVIDUAL
VARIABLES

Tw

Ta

B T , PT

B T , PT

= F(T )
w
w
a = F(Ta )
Q = F(z DM )
f = F( , , z
w

SM

, Q) =

gD

8LQ

w
(z - z )
a SM i SM j

f
B f , Pf

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DATA REDUCTION
EQUATIONS

z
Bz

SM

2( z
a

SM

,z

stag

SM

) =
stat

u
EXPERIMENTAL
RESULTS

, Pz

stag

SM stag

= F(T )
w
w
= F(Ta )
u = F( , , z

STATIC
PRESSURE

STAGNATION
PRESSURE

Bu, Pu

Bz

SM

stag

-z

SM stag

SM stat

SM stat

SM

, Pz

stat

) g
w

SM

stat

INDIVIDUAL
MEASUREMENT
SYSTEMS

MEASUREMENT
OF INDIVIDUAL
VARIABLES

DATA REDUCTION
EQUATIONS

EXPERIMENTAL
RESULT

Data Acquisition and reduction


The procedures for data acquisition and reduction are described as follow:
1.
Use the appropriate Venturi meter, (2 smooth pipe) measure the head
drop
2.
Take reading for ambient air (manometer water) and pipe air
temperatures.
3.
To obtain velocity data, measure in the appropriate Pitot-tube box, the
ambient head and stagnation heads across the full diameter. Measure the
stagnation heads at radial intervals. The recommended radial spacing for
one half of the diameter is 0, 5, 10, 15, 20, 23, and 24 mm.
4.
Maintaining the discharge, measure the head along the pipe by means of
the simple water manometer connected to the pressure taps located along
the pipe being studied (10 times for uncertainty analysis)
5.
Repeat step 2
6.
Execute data reduction for data analysis and uncertainty analysis using
equation above

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Uncertainty Analysis
The data reduction equation for the friction factor is:

f F ( g, D, L, Q, w , a , Z SMi , Z SM j )
However here we will only consider bias limits for ZSM i and ZSM j . The total
uncertainty for the friction is:

U 2f B 2f Pf2

The Bias Limit, Bf and the precision limit, Pf, for the result are given by:

B 2f i2 Bi2 Z2SMi BZ2SMi Z2SMj BZ2SM j


i 1

Pf

tS f
M

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Uncertainty Analysis

(continue)

Data Reduction equation for the velocity profile is as follow:

f F ( g, w , a , ZSM stagnation, ZSM static )

U u2 Bu2 Pu2
j

B B
2
u

i 1

2
i

2
i

2
Z SM stagn

Pu

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2
Z SMstagn

tSu
M

2
Z SM stat

2
Z SM stat

Moody Chart for pipe friction with smooth


and rough walls
Laminar
Flow

Critical
Zone

Transition
Zone

0.10
0.090
0.080

Complete Turbulence, Hydraulically Rough

(L/D)V /(2g)

hf

0.02
0.015
0.01
0.008
0.006
0.004

/ Re
= 64

Friction Factor f =

0.040

f
Fl o w
in a r

0.050

Lam

0.060

0.030
0.025

0.002

0.020

0.001
0.0008
0.0006
0.0004

Hydraulically Smooth
0.015

0.0002
0.0001

k /D = 0.000005

0.010
0.009
0.008

0.00005

k /D = 0.000001
10

10

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10

Reynolds Number, Re =

10

VD

0.00001
10

10

Relative Roughness,
k /D

0.05
0.04
0.03

0.070

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