Escolar Documentos
Profissional Documentos
Cultura Documentos
By
Aftab Ahmed Mazari
Control Valve
Control
industries.
It
Types of Valves
Gate
Valve
Globe
Plug
Valve
Valve
Butterfly
Valve
Diaphragm Valve
The
Styles
guided construction.
It
Double-seated value
A
Leakage
CV.
It
Advantage
of double-seated construction
lies in the reduction of required actuator
forces.
Angle Valves
These
Used
Cage Valves
So-called
Typical
The
Low weight
Simple design
High relative CV
More reliable
Friction-free packing
Low initial cost.
Butterfly Valves
The
Valve Bonnets
The
It
Removal
Valve Bonnets
Some
connection
which
is
more
Valve Body
Bonnet
Valve Body
Valve Body
Suitable
The
Should
Selection
Packing flange
Packing follower (Bush)
Lantern ring
A number of equally spaced packing rings.
The lantern ring provides a space for the
insertion of lubricating grease though an
isolating valve.
Packing Material
Teflon
(PTFE)
Graphite
Grafoil
Asbestos
Teflon
Cord
Graphite
cord
Packing Material
To make
Special
rings
Tool or
With
How
In
This
Very
Expensive
Teflon
The
Braided Asbestos
Braided
It
Which
stem.
This
Grafoil
A recent
Grafoil
It
Valve Trim
Main
Items:
Plug
Seat Ring
Stem
Cage
Guide Bushing
Stuffing Box
Plug
Types
Types
Quick Opening
Linear
Parabolic or Equal Percentage
Plug / Seat
Direct Action
Single Seated
Reverse Action
Direct Action
Single Seated
Double-Seated
Reverse Action
Double-Seated
Plug
Contoured
Plug
Top Guided
Shape of the plug
Flat Quick Opening
A bit Conical Linear
Tapered but not conical Equal Percentage
Plug Linear
Opening 30 %
Quick Opening
CV 62
Linear
CV 30
Equal %
CV 8
V-Port
CV 6
Opening 70 %
Quick Opening
CV 90
Linear
CV 70
Equal %
CV 33
V-Port
CV 30
Opening 100 %
CV 100
Equal %
CV 100
V-Port
CV 100
Valve Body
Nut of yoke
Packing
Bonnet
Body
Box
Ring
Cage
Gaskets
Bottom
Guide
Plug
Types
Contoured Plug
Single Port
Double Port
Different Shapes
V- Port
Single Port
Double Port
Multi-v-port plug
Reduces noise
Contoured Plug
Contoured Plug
Contoured Plug
Plug
Disc
Single Port
Double Port
Mixed
Type
Plug
Butterfly Disc
Butterfly
Butterfly Valve
Butterfly
V Port Plug
Ball Valve
These Valves offer the advantages
Highest Flow Capacity
Low Operating Force
Tight Shut Off
Ball Valve
Ball Valve
Ball Valve
Plug
Material
CS Carbon Steel
SS Stainless Steel
410 SS
440-C SS
316
304
17-4 PH
To improve Hardness
Stellite
Seat Ring
Just
like a Washer
Same
material as Plug
With Threads
Alignment
Face to Face
Stellite
/ Without Threads
Seat Ring
Alignment
Alignment
Cage
A bit
Quick Opening
Linear
Equal Percentage
Sealing Arrangement
2nd
Back
up Rings
Material
Graphite
Very Careful Brittle
Teflon (PTFE)
Gaskets
Seat
Ring Gasket
Upper
Body
Cage
Gasket
Material
Graphite / Grafoil
Asbestos
Neoprene
Actuators
Diaphragm
Piston
Direct Action
Reverse Action
Diaphragm
Direct Action
Reverse Action
Flexible
material
Rubber
Neoprene
With Enforced material Fiberglass, cotton,
nylon
Reverse Action
Diaphragm
Size
Valve size
Process pressures
Large
size
Un-necessary expensive
Delay
Under
size
casings
Diaphragm Plate
O rings
Piston Actuators
Piston Actuator
For
Cylinder Actuator
high pressure
Large
Single Acting
Double
acting
with spring
Range Spring
Diaphragm
Bench
size
Set
3 to 15 PSI
6 to 21 PSI
6 to 30 PSI
Yoke
Linkage
Usually
Tag,
Name plate
Yoke
Valve
Without
Bench
No
Positioner
Set 3 to 15 PSI
Only
Direct Action
Positioner
Main
function
Positioner
In
put
3 to 15 PSI
Out
Put
3 to 15 PSI
6 to 21 PSI
6 to 30 PSI
Depends upon Bench Set of the valve
Application of Positioner
Common Applications
Application of Positioner
Limitations
Expensive
Can be achieved better results with the help of
Volume booster
Pressure booster
Types of Positioners
Side
Top
mounted
mounted
Double
acting Positioner
Electronic
Positioner
Cams
Linear
Equal
Percentage
Quick
Opening
Cams
Cams
Cams
Cams
To increase
Almost
valve
Pressure
Flashing / Cavitations
Flashing
Flashing / Cavitations
2nd
Result
valves.
Flashing
Cavitation
Complete Valve
Marking
Noting
Valve
Threads
To release
coupling / Connector
The
After
Remove
Loose
bonnet bolts
Ring
Plug
Gaskets
Body
erosions
Bonnet
erosions
crack
Not
Replace
Glands
Check
Back
If
up rings
Tightening Procedure
To Dismantle Diaphragm
Marking
Spring
Force
Bench
Set
Usually
Four
long bolts
To Dismantle Diaphragm
To Dismantle Diaphragm
Installation
Dryer
NRV
Supply
Capacity Tank
SOV
De-Energized
Energized
Supply
Bleed
Out Put
Precautions
In
SOV
Must have Explosion proof class.
When working at terminal or in J.B.
It is in open condition, one must be more
careful, because Explosion proof system is
violated.
Regulator
Positioner
3 to 15 PSI Signal
NRV
Supply
Capacity Tank
Regulated supply.
Monitor the supply at out put gauge
No leakage should other ports
Decrease the set pressure, Port should
change its path.
E Port pressure gauge should indicate the
above signal pressure.
Repeat the same procedure for other ports
also.
Supply
Signal
Valve Loop
Mounted
Side
Mounted
Two
Hand Jacks
Hand
Must
to Hand Jack
Jack to Auto
Inform
Move
Check
to Hand Jack
Move the handwheel clockwise to engage
valve stem with handwheel by inserting pin
in it.
Open instrument air by pass valve of piston
Move the handwheel clockwise / anticlockwise to open / close the valve
respectively.
Always check the heath of inserting pin.
Jack To Auto
Close instrument air signal by pass valve.
Inform Control room crew to give out put
signal of controller according to the valve
opening.
Remove the pin and disengage the stem and
hand wheel.
Move the handwheel to full anti clock wise
position.
Louver
Leakage
Between:
2.
Body Temperature
3.
4.
Abnormal Sound
Valve Sizing
Liquid
G
Cv Q
P
Gases
Q
TfG
Cv
1360 P( P 2)
Cv
63.3 P
Valve Sizing
Where
Cv = Flow Rate
liquid (gpm)
- gases (scfh)
- vapours (lb/h)
G=
Specific gravity of the process.
Tf =
Flowing temperature in degree F
P =
Process drop in PSI (P1-P2)
P1 =
Upstream Pressure at valve inlet in
PSI absolute
P2 =
Downstream Pressure at valve
discharge in PSI absolute
= Down stream specific volume in cubic feet per
pound
Jacketed Valve
Globe Style
V-Port
Double
Seated
to 24
General
Service
Leakage
0.5% of Rated CV
Small Actuator
Seat
Globe Style
Single Seated
Single
Seated
16
General
Service
Leakage
0.01% of Rated CV
Single Seated
Single Seated
Single
Top
Seated
Guided
- 16 (30 Max)
General
Service
Leakage
0.01% of Rated CV
Cage Design
1
12
Better
More
Plug Guiding
Stable Throttling
Quick
Change Trim
Cage
Angle
- 12
Y Style
-14
Used
Corrosive
service
Single Seated
Linear Valve
Direct Action
Reverse Action
3 Way Valve