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INSTRUMENTATION
DIAGRAM
INTRODUCTION & HOW TO CREATE
TRAINING PT. WIJAYA KARYA
(PERSERO)
PT. TRACON
INDUSTRI
Trainer: Tanti Sofia Rasyid-Process
What is PID?
The Usage of
PID
PIDs Elements
How to Create
PID
Whats PID?
Diagram shows:
- Equipments system
- Piping system
Instrumentation/control
system
Equipment Systems:
- The path/flow of equipments (equipments
arrangements)
- Equipments types (tanks, rotating
equipments, pumps, blowers,mixers, heat
exchanger,etc).
- Equipments details (specification, dimension,
standards, connections, utility data, etc.)
Piping systems
- Piping preliminary arrangement information
- Piping standars (ANSI,JIS,etc)
- Piping specification
(material,pressure/temperature
rating,insulation,corrosion allowances,etc.)
- Piping (line number)
Instrumentation/control
system
- instrumentation system (local/remote
instrumentation)
- control system (PLC, DCS, control
valves,etc)
- safety system (PSV)
Process Concept
Implementation
Research/development process flow
diagram,material/heat balance,utility
consumption,chemical reactions piping &
instrumentation diagram
PIDs Elements
PID consists of:
Equipments symbol (complete with internal
and major parts
Instrumentation symbol
Piping symbols (line,reducer,etc)
Legends to explain the symbols
Battery Limit location (Tie-ins with existing and/or
vendors scope of supply,other partys scope)
Notice of revisions
Manual valves
Gate valve, plug valve, ball valve:
usually used for blocking the line, fully
open/fully close
Globe valve: usually used for throttling,
because of high range of pressure drop
Butterfly valve: usually used for cooling water,
because of low pressure drop and rating
Check valve (swing & lift): usually used to
anticipate the back flow
Drain/vent line:
On the pipeline or equipment that
flammable, use double block valve.. The
upstream valve is gate valve and downstream
valve is globe valve.
arrangement:
Gate valve (upstream)check valve globe valve
(downstream)
Control valve: using double valve with type gate
valve and globe valve for the by pass line.
Relief valve (PSV): to relief over pressure in the
pressurized system, on the vessel/tower-PSV is installed
on the overhead circuit system.
Instrumentation on PID..
Tower/Vessel/Tank/Filter/Reactor:Equip
Pump/compressor/blower:
Pump/compressor/blowers type, drivers type,connection
size/rating for suction/discharge line (if required),all connection
size/rating for process line (usually shown in vendors
documents), all connection size/rating for utility line (not shown in
vendors doc), all controlling and monitoring system to the main
process line,summary information (such as head,type,capacity,
insulation type and material), recycle lines,tracing and
insulation,inter stage coolers (if any),K/O drum,vent & drain
valves,accumulator,strainer, filter and silencer.
The Briefs of
Instrumentations
Instrumentation Devices
Diaphragm type is used to measure level
and pressure of fluid with high solidity.
For the purposes of checking plant eficiency
and checking feed supply from other party,
flow meter should be provided with totalizer.
press.drop,velocity,displacement.
Pressure drop:orifice plate (cheapest & simplest)
venturi tubes (low press.drop,available for dirty & slurry
fluids),target meter (expensive,solid and viscous
fluid),rotameter (low flow rate & local)
Velocity:magnetic flow meter (not available for HC),vortex
meter (liquid vortex meter-Re>10,000,vortex precision metergas,more accurate but expensive,vortex sheddingcheaper,HC).
Displacement:Turbine meter (clean fluid,not corrosive)
operation mode
agent
vent/drain for tower/drum
vent/drain for heat exchanger
vent/drain for pump
drain valve for steam trap
drain valve for CV
vent opening for atmospheric tank