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CHAPTER 8

DRILL STRING COMPOSITION FOR


VERTICAL AND DEVIATED WELLS

08. DRILL STRING COMPOSITION


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8.1. DRILL STRINGS FOR VERTICAL


WELLS

08. DRILL STRING COMPOSITION


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SPONTANEOUS DEVIATION

30"

0m

20"

Sand

13 3/8"

Sand + shale

2000 m

4000 m
9 5/8"

Shale
Limestone

d
Hy

ca
o
r

rb

on

08. DRILL STRING COMPOSITION


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Reservoir

7"

6000 m

SPONTANEOUS DEVIATION
Vertical wells are not vertical at all, because they
are subject to spontaneous deviation from the
vertical.
Deviation is the displacement of the borehole
from the planned straight path caused by the
interaction of the bit with the rock and the
physical mechanical characteristics of the drill
string.
Deviation must be surveyed and kept
to a
minimal possible extent as it can cause drilling
problems such as:
failure of the drill string due to fatigue
drill string wear
stuck drill-string caused by key-seating and/or
differential pressure
instability of the formations
etc.

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SPONTANEOUS

DEVIATION

CAUSES OF SPONTANEOUS DEVIATION


The main factors which cause the deviation of the borehole are:

Formation types
Formation dips
Presence and position of stabilizers in the bottom hole assembly
Inclination of the borehole
Borehole-drill string clearance
Actual rate of penetration (ROP)

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SPONTANEOUS

DEVIATION

CAUSES OF SPONTANEOUS DEVIATION


MECHANICAL ACTION CAUSED BY THE ROCK-BIT INTERACTION :

Theory of Formation Anisotropy


Theory of Formation Drillability
Mini-Whipstock Theory
Theory of the Drill Collar Momentum.

MECHANICAL ACTION INDUCED BY THE STRING ON THE BIT


which is connected to:
Weight on the bit
Pendulum forces
Forces connected to the rigidity and the type of drill string
stabilization.
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SPONTANEOUS DEVIATION
Formation ANISOTROPY theory

HOMOGENEOUS FORMATIONS

In the case of
NON-HOMOGENEOUS
formations with the presence of INCLINED
lamination planes, the rock is broken
HETEROGENEOUSLY
with respect to the axis of the teeth.
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SPONTANEOUS DEVIATION

FORMATION DRILLABILITY THEORY

08. DRILL STRING COMPOSITION


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SPONTANEOUS DEVIATION

MINIWHIPSTOCK THEORY

The action of the bit creates fractures


perpendicular to the sedimentation layer,
resulting in the formation of small wedges
which cause borehole deviation.

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SPONTANEOUS DEVIATION

DRILL COLLAR MOMENTUM THEORY

The asymmetrical reaction opposed by


the soil when passing from a soft to a
hard formation, or viceversa, generates
a momentum at the bit which varies the
length, L1 and L2, from the DC tangency
point with the borehole and thereby
the lateral force to the bit

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SPONTANEOUS DEVIATION

MECHANICAL EFFECTS

CONFIGURATION OF BENDING OF THE DRILL STRING AS A


FUNCTION OF THE WEIGHT ON THE BIT

EFFECT OF THE BENDING OF THE DRILLSTRING ON THE


BOREHOLE DEFLECTION.

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SPONTANEOUS DEVIATION

MECHANICAL EFFECTS

FB = Weight on the bit


FL = Lateral component
of the pendulum force
FR = Resultant force

Theoretical scheme of the forces which affect the borehole deflection angle
The effect of weight on the Bit FB acts mainly on the lateral component of the pendulum force FL:
A)
if > 0 = the resultant FR tends to increase the deflection
B)
if = 0 the resultant FR coincides with the axis of the hole (constant inclination).
C)
if < 0 the resultant FR tends to bring the hole back to the vertical.
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8.1. DRILL STRINGS FOR VERTICAL WELLS

To OPPOSE the natural deviation of a well, the size of the DRILL STRINGS
should be very close to that of the borehole, but this is obviously impossible. In
practice only the lower part of the drill string, called the Bottom Hole Assembly or
BHA, is kept to a maximum possible diameter, by means of an appropriate
stabilization design.

Depending on the tendency to deviate of the formations, the stabilization design


can assume quite different configurations.

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8.1. DRILL STRINGS FOR VERTICAL WELLS

STABILIZATION OF THE DRILL STRING

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8.1. VERTICAL WELLS: DRILL STRINGS COMPONENTS

Typical Rotary Drill String


Drill Pipes
Heavy Wate (intermediate stiffness pipes)
X-over
Drill Collars
Jar (Shock tool to be activated while drill string is stuck)
Drill Collars
Stabilizer (for hole reaming)
Drill Collar
Shock absorber (vibrations dampener)
Stabilizer
Drill Collar (Short Drill Collar)
Near bit
Drilling bit
08. DRILL STRING COMPOSITION
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8.1. VERTICAL WELLS: DRILL STRINGS COMPONENTS

Drill Collars

Heavy, thick-walled steel pipes placed between the drill pipes and
the bit to apply weight upon the bit (11 DCs weigh up to 445 kgf/m).
In some cases spiral collars to avoid sticking problems or square
collars can be used.
Average length is usually around 9.5 m.
Threaded connections (male at one end and female at the other)
enable that multiple collars can be screwed together along with
other down hole tools to compose the bottom hole assembly (BHA).
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8.1. VERTICAL WELLS: DRILL STRINGS COMPONENTS

Connections

OD
inch

ID
inch

Weight
Kg/m

NC 35-47

4 3/4

2 1/4

69.7

NC 50-67

6 3/4

2 13/16

149.4

NC 56-80

2 13/16

222.7

7 5/8
Reg.

9 1/2

322.9

DRILL
COLLARS

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8.1. VERTICAL WELLS: DRILL STRINGS COMPONENTS

Stabilizers

Short piece of pipe (1-1.5 m) with steel spiral blades of


the same diameter of the bit or slightly smaller.
In this way it is possible to keep the hole vertical.
The stabilizers are installed between the drill collars.

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8.1. VERTICAL WELLS: DRILL STRINGS COMPONENTS

INTEGRAL
BLADE SPIRAL
STABILIZER

Integral Bladed Stabilisers are manufactured from AISI 4145H modified steel. All Stabilisers
are bored, drifted and fully heat treated to meet or exceed the mechanical property requirements
of NS-1. A through-wall hardness range of 285341 HB and a charpy V notch impact strength of
42 joules at 20C are guaranteed one inch below the surface. Stabilisers are available in both
open design and tight design, near bit or string, and can be supplied in alloy or non-magnetic
steel.
API Connection
All API connections comply with dimensional requirements specified in API Spec 7 and API RP 7G.
Premium connections are available on request.
Hard-facing
The type of hard-facing to be applied on drilling equipment has to be carefully chosen taking into
account drilling parameters and formation.
Hard-facing Types
HF 1000 (crushed carbide)
HF 2000 (crushed carbide and tungsten traps)
HF 3000 (T.C.I. spray matrix spray powder and tungsten insert)
HF 4000 (buttons)
HF 5000 (technodur)
Options Available
Integral blade
Welded blade
Alloy steel
Non-magnetic steel

WELDED BLADE
STABILIZER
Integral Blade Nortrac
Non-Mag (Monel) Stabilizer
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8.1. VERTICAL WELLS: DRILL STRINGS COMPONENTS


Drilling Jar
A mechanical device used down
hole to deliver an impact load to
another down hole component,
when this component is stuck.
There are two primary types:
hydraulic jars
mechanical jars
Jars can be designed to strike
up, down or both.

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8.1. VERTICAL WELLS: DRILL STRINGS COMPONENTS


Heavy Weight Drill Pipes
A type of drill pipes whose walls are thicker and tool-joints
are longer than conventional drill pipes. HWDP are stronger
and have higher tensile strength than conventional drill pipes,
so they are placed near the top of a long drill string for
additional support.
A 5 HW weighs more than 70 kg/m. The average length of a
single pipe is 9.5 m.

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8.1. VERTICAL WELLS: DRILL STRINGS COMPONENTS

Drill Pipes

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8.1. VERTICAL WELLS: DRILL STRINGS COMPONENTS


Drill Pipes

Drill
pipes

Drill
collars

Tool
joints

Tubular steel pipes, having an outside diameter from 2 3/8 to 6 5/8 with
weights from 10 to 40 kg/m, fitted with special threaded ends called tool
joints.
The drill pipes connect the rig surface equipment with the bottom hole
assembly and the bit, both to pump drilling fluid to the bit and to be able
to raise, lower and rotate the bottom hole assembly and the bit.
The average length for a single pipe is 9.5 m.
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8.1. VERTICAL WELLS: DRILL STRINGS COMPONENTS

MWD

DRILL

STABILIZER

JAR

COLLAR

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HEAVY

DRILL

WEIGHT

PIPE

8.1. VERTICAL WELLS: DRILL STRINGS COMPONENTS

Drilling
Roller
Reamer

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8.1. VERTICAL WELLS: DRILL STRINGS COMPONENTS


Hole Openers are versatile tools
used for hole enlargements, up to
46-in. diameter. These tools are
manufactured to withstand drilling in
areas where heavy boulders and
cobbles are encountered.

Hole Openers

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8.1. VERTICAL WELLS: DRILL STRINGS COMPONENTS


The lowermost portion of the drill string, consisting of (starting from the
bottom):
bit,
bit sub,
stabilizers,
bumpers,
shock absorber,
drill collars,
heavy weight drill pipes,
jarring devices ("jars")
cross-over for various thread forms
constitutes the Bottom Hole Assembly (BHA)
The BHA provides the weight on bit (WOB) necessary to break the rock,
must survive a hostile mechanical environment and allows the control of
the trajectory (direction and inclination) of the well.
Often the BHA includes a mud motor, some directional drilling and
measuring equipment, measurements-while-drilling tools, loggingwhile-drilling tools and other specialized devices.

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8.2. DRILL STRINGS FOR


DEVIATED WELLS

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8.2. DIRECTIONAL DRILLING: WHEN


Directional drilling is used in a number of operational situations, the most recurrent of
which are listed below.
Multi-well drilling from a single location.
location This solution is applied both offshore and
onshore. In the former case, where it has been systematically used for very many years,
the main reason for applying such a solution is the need to minimize a fields drilling and
exploitation costs. This is due to the fact that, from a single platform (A), it is possible to
drill a great number of wells (even more than thirty), whereas, if the vertical well option
had been chosen, it would be necessary to drill them one by one with dedicated rigs and
then connect each of them to the same production platform.
In the case of onshore wells, besides the need to reduce the drilling and production
costs of the field, the main reason for using a single cluster is the need to reduce the
environmental impact of the operations, especially when working in areas such as parks,
natural reserves and habitats of certain protected animal and plant species. Onshore
directional drilling has been adopted more recently than offshore directional drilling. In
particular it spread after the introduction of horizontal drilling due to the undeniable
advantages that it also brings in terms of increased well productivity.

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8.2. DIRECTIONAL DRILLING: WHEN


Inaccessible places.
places Resorting to the drilling of deviated and horizontal wells is
unavoidable when the target is located in mountains regions or below or rivers (C), or in
any circumstance where it is difficult or costly to set up the drilling rig directly over the
vertical of the target.
Drilling in salt domes or in particular geological formations.
formations In order to reach a
target located below formations difficult to drill (e.g., salt domes, extensive faults), it is
sometimes preferable to start drilling the well laterally with respect to the structure and
then deviate around the cap of the salt dome (E), or perpendicularly to the fault plane to
minimize the natural tendency of the hole to deflect (B) which could cause great
problems in maintaining the inclination and the direction.
Sidetracking.
Sidetracking When a section of hole becomes unworkable due to pipe sticking or
failure, or when the target is changed once the drilling has already started, a new hole is
drilled starting from the maximum depth where the well proves to be free (D) to later take
up drilling again in a direction which is compatible with the newly planned well path.
Relief wells.
wells These directional wells are drilled to intercept a formation from which a well
is blowing out with the main purpose to kill it (Fig.).
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8.2. DIRECTIONAL DRILLING: WHEN

Directional Drilling
Early Applications
(California, 1930s)

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8.2. DIRECTIONAL DRILLING: WHEN

Applications of directional wells


08. DRILL STRING COMPOSITION
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8.2. DIRECTIONAL DRILLING: WHEN

Drilling a relief well (right) to kill a blowout in progress (visible on the left,
on fire) at EBOCHA FIELD, Delta State, Nigeria .
08. DRILL STRING COMPOSITION
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8.2. DIRECTIONAL DRILLING: WHEN

08. DRILL STRING COMPOSITION


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8.2. DRILL STRINGS FOR DEVIATED WELLS

Factors Affecting Bit Trajectory


Gauge and placement of
stabilizers
Diameter and length of drill
collars
Weight on bit
Rotary speed
Bit type
Formation anisotropy and
dip angle of the bedding
planes
Formation hardness
MUD Flow rate
Rate of penetration

Hole Gauge
Side Force
at Bit
Side Force
at Stabilizer

Resultant
Force at Bit

08. DRILL STRING COMPOSITION


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Hole Axis
Bit Tilt Angle

Formation
Anisotropy

8.2. DRILL STRINGS FOR DEVIATED WELLS

Directional Control Principles

1. The Fulcrum Principle


2. The Stabilization Principle
3. The Pendulum Principle

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8.2. DRILL STRINGS FOR DEVIATED WELLS

The Fulcrum Principle


Is used to build angle (i.e. increase of
borehole inclination)
Build-up rate will be increased by the
following:
An increase in the distance from the NB
stabilizer to the first ST stabilizer
Reduction of drill collar diameter
Increase in WOB
Reduction in rotary speed
Reduction in the MUD flow rate (in soft
formations)

Weight

Component of Force
On High Side
Force

08. DRILL STRING COMPOSITION


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Full Gauge
Near-bit
Stabilizer

8.2. DRILL STRINGS FOR DEVIATED WELLS

BHAs for building inclination


SS

SS

UG

NB

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8.2. DRILL STRINGS FOR DEVIATED WELLS


The Stabilization Principle
(3-point stabilization)

Is used to hold (maintain) angle and direction.


The response of this type of BHA is determined
by the following factors:
1. Hole size.
2. Distance between the near-bit and lower
string stabilizers.
3. Stiffness of the collar directly above the
near-bit.
4. Gauge of the stabilizers.
5. Formation effects.
6. Drilling parameters.

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8.2. DRILL STRINGS FOR DEVIATED WELLS

BHAs for maintaining inclination

SS

SS

UG
NB

08. DRILL STRING COMPOSITION


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8.2. DRILL STRINGS FOR DEVIATED WELLS

The Pendulum Principle


Is used to reduce (drop-off) the inclination
angle
The response of this type of BHA is
determined by the following factors:
The use of an under-gauge near-bit (semidrop BHA, for low drop-off rate) or no nearbit (pendulum BHA, for sharp drop-off rate)
Type of bit
Hole Size
WOB
Drilling Parameters

Force

08. DRILL STRING COMPOSITION


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Bi
Fo t Si
rc de
e

8.2. DRILL STRINGS FOR DEVIATED WELLS

BHAs for dropping inclination

SS

SS

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8.2. DRILL STRINGS FOR DEVIATED WELLS


The most commonly used tool to put a
deviation in place was, for many decades, the
whipstock (Fig.). Basically, this is a tool
having a wedge-like shape about 6 metres long
which has, on top, a collar inside which a drill
bit is inserted. This drill bit has a smaller
diameter than that of the hole in which the
deviation will be carried out, for example a 6
bit will be used in a 8 e 1/2 hole. Above the
drill bit, a stabilizer and then a pipe are
screwed. At first, the drill bit-string system is
joined to the whipstock by means of a
shearable pin to permit its descent into the
well. Once the system has arrived to the
bottom of the tool is oriented in the direction
where the well will have to proceed. Once the
correct direction of the whipstock face has been
established, the whipstock is inserted into the
ground by means of a suitable weight, which
also causes the stop pin to be sheared. In this
way, the drill pipes are free to rotate while the
whipstock stays still at the bottom.
08. DRILL STRING COMPOSITION
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JETTING

Holes in soft formations are


usually deviated by using a bit
which has all but one of the
nozzles
closed
off,
or
substantially reduced in size.
One 3/4" or 5/8" nozzle (Large
Jet) and two 1/4" nozzles are
popular sizes frequently used.

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JETTING
Cheap
Soft Formations
ROP 80 ft/hr
At least 500 ft/sec velocity
through large jet

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JETTING

Establishing a deviation by means of the jet bit: A, initial stage of the


jetting with an increase in the deviation angle; B, penetration of the bit in
rotary mode; C, further increase in the deviation angle by jetting.
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DOWNHOLE MOTORS
(Positive Displacement Motors, PDM)

Bent Sub & Motor

Kick Off Sub (KOS)


& Motor

Bent Sub

1/2 - 3/100ft (30m)

Double Kick Off (DKO)


& Motor

6/100ft (30m)

Large BOS

Large BOS

No Surface Rotation

No Surface Rotation
1/2 - 3/100ft (30m)
Smaller BOS
No Surface Rotation

Double Kick-Off
Sub

Kick-Off Sub

BOS = Bit offset

BOS

BOS

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BOS

DOWNHOLE MOTORS
VERTITRAK
Downhole - Surface Communication
Drill String Mud Column
Stand Pipe
Pressure
Sensor

Mud Pulser
Electronics

Remote Drillers
Display

Downhole
Closed Loop
Assembly

Surface
Assembly

0.14
deg.

Surface Control Unit


Plan

Actual Zoom

Proposed Location

Downhole Motor

Current Location
TFO
DLS

Correction

Hydraulic
Steering Assy
Drill Bit

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Drilling
Parameters

DOWNHOLE MOTORS
VERTITRAK
Basic Steering Concept

Rotating shaft

Movable piston

Non-rotating sleeve

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DOWNHOLE MOTORS
AUTOTRAK (DEVIATED WELLS)

AutoTrak Features
Rotary Closed Loop Drilling System
can change well trajectory while rotating
expandable ribs create a lateral force on the bit and form
a controlled closed-loop with MWD

DOWNHOLE MOTORS
AUTOTRAK RCLS (Rotary Closed Loop System)

Flex Sub with


Sonde Electronics

Formation Evaluation Sub

Non Rotating Sleeve


Top Stabilizer

Alternator / Hydraulic Sub


Expandable Stabilizer Pad
08. DRILL STRING COMPOSITION
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DOWNHOLE MOTORS
Standard Steerable Drilling System and Autotrak Comparison

Standard steerable

Autotrak

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8.3. DIRECTIONAL WELLS CONFIGURATIONS


There are three basic configurations for a directional well:
type 1: slant hole profile
type 2: S-shaped hole profile
type 3: J-shaped profile

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8.3. DIRECTIONAL WELLS CONFIGURATIONS


SLANT-HOLE CONFIGURATION
In this type of hole configuration, the K.O.P.
is placed at low depths; after the maximum
angle of inclination has been reached during
the build-up phase, the angle is maintained
constant until the objective is reached.
This is the classic configuration of a
directional well in which the objective
consists of a single target or when an
extended displacement is requested.

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8.3. DIRECTIONAL WELLS CONFIGURATIONS


S-SHAPED HOLE CONFIGURATION
Also in this case, the K.O.P. is placed at low
depths. After the maximum planned
inclination has been attained, it is maintained
until the largest part of the displacement has
been realized.
This configuration is used in structure where
different targets are present and when there
is the necessity to hit the target vertically, but
with a certain displacement from the surface
location of the well.
The K.O.P. is placed near the surface
because trips are short and the build-up is
much easily carried out in soft formations.

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8.3. DIRECTIONAL WELLS CONFIGURATIONS

J-SHAPE HOLE CONFIGURATION


This solution is preferred in special
situations as, for instance, when drilling
close to faults or salt domes or in presence
of particular geological requirements.
In this case the K.O.P is placed deep in
the well and much closer to the objective.
Once the maximum inclination has been
obtained, the inclination angle is kept
constant till the target.

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8.4.SELECTION OF THE GEOMETRIC PARAMETERS

Once the exact location of the well is known as well as the target to reach (in
terms of geographic or grid coordinates and depth) different well profiles can be
drawn for reaching the targets trough various combination of:
kick-off point (KOP)
build-up rate (BUR)
maximum planned inclination angle
drop-off rate (DOR)

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8.4.SELECTION OF THE GEOMETRIC PARAMETERS


Generally speaking the values the maximum inclination angle, BUR and DROP can
preferably assume range as follows:
GENERAL CONSIDERATIONS ON INCLINATION ANGLE
ANGLE

GRADE OF
DIFFICULTY

COMMENTS

0-15

To be avoided

Difficulty in controlling the direction; tendency to have


holes with frequent variations in inclination. The problems
can be overcome if steerable systems are used.

15-30

Good

Good ROP; good control of direction, no particular hole


problems.

30

Optimal

30-50

Good

Progressive decrease in ROP with increase in inclination


angles.

50-60

Acceptable

Low ROP; risks of pipe sticking.

60 and
more

Requires the use of


proper techniques

Pipe sticking problems, high torque and drag, low ROP.

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8.4.SELECTION OF THE GEOMETRIC PARAMETERS

GENERAL CONSIDERATIONS ON BUILD-UP RATE


ANGLE

GRADE OF
DIFFICULTY

COMMENTS

0-1,5/30 m

Not recommended

Difficulty in controlling the direction; build-up section too


long; to be used in case of very hard formations

1,5-3,0/30 m

Optimal

3,5-5,0/30 m

Risky

Problems on the pipe due to fatigue; eventual difficulties


in running casings.

> 5,0o and more

To be avoided (in
normal deviated
wells)

Risk of pipes failure.

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8.4.SELECTION OF THE GEOMETRIC PARAMETERS

GENERAL CONSIDERATIONS ON DROP-OFF RATE


ANGLE

GRADE OF
DIFFICULTY

0-1,5/30 m

Not recommended

1,5-2,5/30 m

Optimal

More than 2,5

To be avoided

COMMENTS
Difficulty in controlling the direction; drop-off section too
long.

High torque; abnormal wear of the drill string; risks of


key-seating.

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8.5. HORIZONTAL WELLS

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8.5.1. INTRODUCTION
Horizontal wells have become in the last decade a widespread and quite common
technique all over the world, because they lead to a wide range of benefits, such
as:
increased rate of return from the reservoir;
improved recoverable reserves;
reduced development investments;
greater profitability in marginal field development.
The main scope of horizontal drilling is, clearly, to enhance hydrocarbons
productivity and recovery by exposing longer sections of the reservoir to drainage
with respect to vertical wells, in such a way to obtain more rapid and consistent
economical benefits.

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8.5.2. WHERE TO DRILL A HORIZONTAL WELL


Horizontal drilling has typical applications in formations as:
fractured carbonates;
sandstones.
Anyhow, this practice can not be indiscriminately applied, but, on the contrary, it
requires selected environments and gives the best results when applied to
accurately screened scenarios.
In general horizontal drilling finds its application in:
naturally fractured reservoirs;
discontinuous reservoirs;
water and gas coning prone reservoirs;
tight sands and carbonates;
heavy oil pools;
shallow or thin beds;
enhanced oil recovery projects.

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8.5.2. WHERE TO DRILL A HORIZONTAL WELL


Since the drilling of horizontal wells is more complex and expensive than
comparable vertical or standard deviated wells, the main reason to drill a horizontal
hole is to produce more and at better reservoir conditions.
For achieving this goal, all the significant characteristics of the reservoir must be
known and all variables (both on surface and downhole) accurately evaluated in
order to make the most accurate economic analysis.
Reservoir, Geology and Production Engineers are the most concerned in this
phase of the project. Screening of the most suitable reservoir is essential in order
to obtain a satisfactory outcome; the following parameters have to be assessed:
reservoir characteristics;
reservoir potential;
actual and expected production rates;
production decline curve;
driving mechanisms;
chances of gas/water coning problems;
thickness, areal extent and geological heterogeneities of the reservoir.

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8.5.2. WHERE TO DRILL A HORIZONTAL WELL


Once given an answer to these questions, the next phase foresees the
involvement of the Drilling and Completion Engineers, whose task is to define:
hole geometry;
drillstring design;
anticipated hole drilling problems (circulation losses, pipe sticking, hole
cleaning, torque and drag, etc.);
casing design;
mud and cementing programmes;
hydraulic programme;
bit selection;
deviation and orientation equipment selection;
completion, stimulation and work-over requirements;
drilling and completion costs.

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10.2.3. WHERE TO DRILL A HORIZONTAL WELL


Summarizing, good candidates for horizontal drilling are reservoirs with:
gas or water coning tendencies;
low permeability;
low virgin formation pressure;
natural vertical fractures;
thin or tight reservoirs;
viscous oil reservoirs;
faulted/discontinued zones.
Poor candidates may be identified with the following characteristics:
lease constraints;
low productivity or depleted reservoirs;
severe drilling and completion problems;
thin and multilayered reservoirs;
thick pays with low vertical permeability;
marginally economical fields.

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10.2.4.1. HORIZONTAL WELLS: ADVANTAGES


We have already outlined the main motivations we have to drill a horizontal
well. Now, we deepen some of these motivations with relevant advantages
which merit a particular analysis:
1. increased productivity because of a longer section of hole exposed
2. increased productivity through the connection of vertical or subvertical
fractures
3. avoidance of problems by means of gas and water coning control
4. many other applications such as: drilling around topographical restrictions,
production of gas from coal seams, minimization of environmental impact, EOR
project enhancement, etc.

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10.2.4.1. HORIZONTAL WELLS: ADVANTAGES


ENIVIRONMENTAL IMPACT OF SURFACE LOCATIONS AND FACILITIES
WHILE DEVELOPING A FIELD WITH VERTICAL WELLS

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10.2.4.2. HORIZONTAL WELLS: DISADVANTAGES


The main disadvantages of horizontal wells are generally linked to drilling and
completion difficulties, such as:
Running equipment in and out of hole: drill string, casing, cables
Preventing/remedying differential sticking
Excessive torque
Cleaning the hole and preventing cuttings from settling along the hole
bottom
Controlling weight on bit to achieve and maintain directional control
Cementing casing or liner

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10.2.4.3. HORIZONTAL WELLS: SUMMARY


In summary, this is the situation regarding horizontal wells:
Horizontal wells may produce at 3-5 times the rate of vertical wells in
same area ( as much as 20 times higher in special cases).

the

Horizontal wells typically cost 1.5-3 times as much as vertical wells


the same area.

in

Horizontal wells are often very attractive in formations with extensive


vertical fractures.
The use of horizontal wells has been growing worldwide.
Horizontal wells have increased recoverable reserves.
In the U.S. one rig in ten is drilling horizontal wells (1994) (1998)
Today, in Italy, one rig in fifteen is drilling horizontal wells (2001)

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10.2.5. TYPES OF HORIZONTAL WELLS


Horizontal wells can be drilled according to various configurations in
relation to the build-up rate with which the final deviation angle is
reached; they can be grouped into the following main categories:
long radius wells
medium radius wells
short radius wells
ultra-short radius wells
The term radius is referred to the Build-Up Rate (B.U.R.) with which the
hole is turned from vertical to 90 or more.
Of the four types of horizontal well, only the first three are of interest for
the Oil Industry.
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10.2.5. TYPES OF HORIZONTAL WELLS


The basic characteristics distinguishing these three categories are as follows:
LONG RADIUS
- R.O.C.: 200 - 900 m (600 - 2700 ft) (R.O.C. = [180/( x B.U.R.)])
- B.U.R.: 2 - 8/30 m
- Lateral Length: 600 - 1600 m (2000 - 5000 ft)
MEDIUM RADIUS
- R.O.C.: 80 - 200 m (300 - 600 ft)
- B.U.R.: 8 - 20/30 m (up to 50-60/30 m)
- Lateral Length: 500 - 1200 m (1500 - 4000 ft)
SHORT RADIUS
- R.O.C.: 6 - 45 m (20 - 150 ft)
- B.U.R.: 40 - 300/30 m (1,5 - 10 /m)
- Lateral Length: 100 - 300 m (300 - 1000 ft)
Each type of well allows different length of horizontal section and has advantages as
well as disadvantages.
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10.2.5. TYPES OF HORIZONTAL WELLS

Horizontal Well Classification


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10.2.5.1. LONG RADIUS HORIZONTAL WELLS

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10.2.5.1. LONG RADIUS HORIZONTAL WELLS


The long radius approach allows to drill very long horizontal sections (around
2000 m and up to 8000 m) with standard rotary equipment and hole sizes. The
build-up angle ranges from 3 to 8/30 m (100 ft) and, depending on reach,
requires the build-up to be performed in two or three sections. Such wells
generally have an initial build-up after the kick-off point (KOP) to 40-50 deviation,
followed by a long ramp displacement section and may ultimately build to
horizontal in the reservoir.
The horizontal section can be cased as well as can be cored and logged. Full
completion and production options are also permitted.
On the other hand, it determines the longest well path because of the low B.U.R.
and the consequent long build-up section. For this reason, this option is not
recommended in case of shallow and thin reservoirs, is not practical for re-entries
and has a reduced vertical accuracy. Furthermore, the long profile negatively
influences the cost/meter of the well. It may not be applicable in case of lease
constraints.
This hole configuration allows for more freedom in defining the proper trajectory
the well has to follow and for adopting any correction in its path.
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10.2.5.2. MEDIUM RADIUS HORIZONTAL WELLS

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10.2.5.2. MEDIUM RADIUS HORIZONTAL WELLS


The medium radius option is, in a certain way, a compromise between the long and
short radius methods and combines both advantages and disadvantages of each. In
general, it allows for a better definition of the target and an easier directional control.
This technique employs standard drilling equipment if the BUR is low, while modified
conventional drilling equipment is recommended if the BUR is high. With the medium
radius wells, build-up rates ranging from 8 to 20/30 m (100 ft) are generally
obtained, although build-up rates as high as 50/30 m are theoretically possible. The
length of the horizontal section can be more than 1000-2000 m (3000-6000 ft) and of
the same diameter as the long radius wells.
Also the horizontal section can be cased, cemented, cored and logged. Depending
on the radius of curvature, some types of completion and production options are
possible.
Great limitations occur as the B.U.R. increases, particularly when it exceeds 20/30
m. In these situations, torque and drag may become a very relevant drilling problem.
With high B.U.R. special drilling equipment may be required, thus determining a
strong increase in drilling costs.

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10.2.5.2. MEDIUM RADIUS HORIZONTAL WELLS


The medium radius wells can be used to drill in formations whose thickness exceeds
the vertical length of the build-up section plus the length of the interval below the
casing shoe required to start the kick-off.
The most difficult part of the operation is to obtain the planned orientation of the
build-up assembly. The build-up motor assembly is long 10 m (30) about, which
means that the steering tool is located around 12 m (40) above the bit; if there is not
enough space between the casing shoe and the kick-off point, the tool can not be
oriented with magnetic sensors, because of the vicinity of the casing, and,
consequently, gyros or other orienting techniques (high side of the hole) have to be
adopted. The build-up interval development can be monitored by using MWD (which
also allows the recording of a Gamma Ray log) or steering tools.
The horizontal section of the hole can be 300-2000 m long and can be drilled in
rotary mode or by using a steerable motor. If the horizontal portion of the hole must
be kept within a thin interval, a steerable motor and a focused Gamma Ray will be
probably required; if there is enough space, laterally and horizontally, conventional
rotary techniques can be used.

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10.2.5.3. SHORT RADIUS HORIZONTAL WELLS OR DRAINHOLES

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10.2.5.3. SHORT RADIUS HORIZONTAL WELLS OR DRAINHOLES


The main advantage of the short radius wells is the ability to precisely control
the depth of the horizontal hole. They have rates of build-up between 30 and
300/30 m (100 ft) and the total vertical height of this configuration ranges from 6
to 10 m and has an accuracy of only 0,6 m. The length of the lateral (horizontal)
section is limited and varies between 60 to 300 m (200-900 ft). Multiple
drainholes are often drilled from the same vertical hole with this technique.
The practicable hole sizes vary between 4 and 6, sometimes 8 , and does
not allow any type of completion, but the open hole. Logging and coring
operations are difficult and risky; the cores length is very short (1 m per run),
while logging requires the use of coiled tubings in combination with dedicated
logging tools. Special drilling equipment is also necessary, which determines a
further increase in costs.
If the drainhole has to be placed below a casing shoe or is drilled outside a
milled window, the kick-off point has to be placed at least 10 m below the casing
shoe or away from the window in order to avoid any magnetic interference of the
casing string steel on the orienting devices to be used.

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