Escolar Documentos
Profissional Documentos
Cultura Documentos
A Original Condition
B- 50% Depleted
Oil Zone
Gas Cap
Water Zone
Oil Zone
Gas Cap
Water Zone
API Flanged
Clamped
A slip-and-seal casing-hanger
assembly.
The mandrel hanger is a solid body with a through-bore ID similar to that of the
tubing or casing run below, and it also has penetrations for down-hole safety
valve line(s) and temperature and pressure gauges, if required.
Traditionally, in spool wellheads, elastomeric seals are used to seal the annulus
between the casing-spool body and the casing or tubing hanger.
Tubing Hangers
Casing Hangers
Land
Surface locations offshore (jackup or platform)
Subsea
Offshore wellhead systems are normally more sophisticated in design to handle ocean
currents, bending loads, and other loads induced by the environment during the life of the
well.
Some of these loads are cyclic in nature, so fatigue-resistant designs are desirable,
particularly for deepwater developments. Material specifications play an important role in
equipment performance; helpful standards are available from organizations such as:
13.8
2,000
20.7
3,000
34.5
5,000
69.0
10,000
103.5
15,000
138.0
20,000
De-rated Pr.
Rating
Class K to U
Class X, MPA(PSI)
Class Y,
MPa( PSI
13.8(2000)
13.1(1905)
9.9(1430)
20.7(3000)
19.7(2860)
14.8(2,145)
OD of Tubing, Inches
Corresponding
Poundage, PPF
1.050
1.315
1.660
1.900
2.063
2 -3/8
2-7/8
3-1/2
4-1/2
Protection:
External Bare and Uncoated or
Externally Coated with Anti-Rust Mill Varnish Plastic or
Metal Pin and Box Protectors or
Internal Plastic Coating or
Sleeves.
Yield
Strength, psi
Yield
Strength, psi
Min Tensile
Strength,
Psi*
Min
elongation
in % in 2
Minimum
Maximum
H-40
40,000
80,000
60,000
29.5
J-55
55,000
80,000
75,000
24.0
L-80
80,000
95,000
95,000
19.5
N-80
80,000
110,000
100,000
18.5
C-90
90,000
105,000
100,000
18.5
C-95
95,000
110,000
105,000
18.0
T-95
95,000
110,000
105,000
18.0
P- 110
110,000
140,000
125,000
15.0
High strength tubing is usually considered to be grades with Yield strength > 55,000 psi
Note: * Based on
Where,
e = Minimum elongation in 2
inches, %
A= Cross sectional area square
1.50
1.60
1.75
J-55
10,200
9,600
8,700
C-75
13,900
13,000
11,900
14,800
13,900
12,700
C-90
16,700
15,700
14,200
C-95 & T- 95
17,800
16,500
15,000
P- 110
20,400
19,200
17,380
Note: Based on Minimum yield strength times area of section under root of last
perfect thread, or body of pipe whichever is smaller. Tension design factor of
1.60 is common for uniform tubing string
Tension or elongation
Collapse pressure
Burst Pressure
Safety factors for Collapse should NOT be less than 1.00
Tubing should NOT be subjected to burst pressure higher than its rated
pressure divided by 1.3
J-55
One Green
K-55
Two green
C-75
One Blue
N-80
One Red
L-80 ( Type
1)
C-90
One Purple
C-95
One Brown
T-95
One Silver
P-110 or P105
One White
Q -125
One Orange
Special clearance collars are usually marked with a black ring in the centre in the
band indicating steel grade
Tubing Connections
There are following two standard API Connections
1. API non-upset (NU) connections
2. API External Upset (EUE)
API non-upset (NU) connections: 10 round thread form cut on the
body, wherein the joint has less strength than the body.
API External Upset (EUE): 8 round thread form wherein the joint
has the same strength as the pipe body.
For high pressure service the API EUE connection is available in 23/8, 2-7/8 & 3-1/2 sizes having a long thread form (EUE
long T&C) wherein the effective thread is 50% longer than
standard.
Many operators prefer a teflon ring insert rather than the long thread
form.
Tubing Connections
Special clearance Couplings:
Where extra clearance is needed, API couplings can be turned
down somewhat without loss of joint tensile strength.
Special clearance collars are usually marked with a black ring
in the centre in the band indicating steel grade.
Special clearance coupling-type thread forms have been
developed for NUE tubing which (unlike the API NU)
connection) have 100% strength. Buttress connection is an
example.
Standard and turned down diameters of several API coupling
connections are given the Table given hereunder
Coupling OD ,
inches
Standard
2-3/8
API NU 10
rounds
2.875
2.642
API EUE 8
rounds
3.083
2.910
2.875
2.700
API NU 10
rounds
3.500
3.167
API EUE 8
rounds
3.688
3.460
3.5
3.220
Buttress
2-7/8
Buttress
Where
Ve fluid erosional velocity, ft/sec.
c- empirical constant. Varies in between 80 to 300.
Usually c=125 for intermittent service, or 100 for
continuous service.
m gas liquid mixture density, lbs/ft3
Working
Pressure, Psi
Flanges
14 &
smaller
Clamp
Line Pipe &
Type
Tubing
Connector Threads
s
1,000
2,000
1,500
2,000
2,000
4,000
3,000
4,000
4,000*
3,000
6,000
4,500
6,000
6,000*
5,000
10,000
10,000
10,000
10,000*
10,000
15,000
15,000
15,000
15,000*
15,000
22,500
20,000
30,000
11 to 13
16 to 20
114.3mm
273.1 mm
298.5mm
-339.7mm
406.4 mm to
508.0mm
2,000
2,000
2,000
2,250
4,000
4,000
6,000
4,500
7,500
Type 2
Type 3
Type 4
70,000
90,000
100,000
70,000
36,000
60,000
75,000
45,000
Elongation in 2, minimum , %
22
18
17
19
30
35
35
32
Carbon, Max. %
0.35
Manganese, Max, %
0.90
Sulfur, Maximum, %
0.05
Phosphorus, Maximum, %
0.05
Note:
1.Type 1, Type 2, Type 3 & Type 4 is as per nomenclature of API on standardization
of valves and W/H equipment t identify materials falling within the ranges of tensile
requirements mentioned above.
2.Chemical composition of Types 1, 2, 3 & 4 are omitted deliberately in order to give
freedom to manufacturers to develop their own steels for the multiplicity of
requirements encountered in the critical service.
Lt = 8.28x10 -5x Lt x T
Where
Lt = change in tubing length , ft
Lt = tubing length, ft
T = change in average temperature, F
Length change are calculated readily if the average temperature of tubing can
be determined for the initial condition and then again for next operation and
next etc.
The average string temperature in any given operating mode is one-half the
sum of the temperatures at the top and at the bottom of the tubing string.
T is the difference between the average temperatures of any two subsequent
Well Completion,
Workovers and Stimulation
Well Completion,
Workovers and Stimulation
1.
2.
3.
4.
Slip
Cone
Packing-element system
Body or mandrel.
Slip is a wedge-shaped device with wickers (or teeth) on its face, which
penetrate and grip the casing wall when the packer is set.
Cone is beveled to match the back of the slip and forms a ramp/slope that
drives the slip outward and into the casing wall when setting force is
applied to the packer.
Once the slips have anchored into the casing wall, additional applied setting
force energizes the packing-element system and creates a seal between the
packer body and the inside diameter of the casing.
Packer classification
Permanent packers
Retrievable packers
The retrievable packer can be very basic for low pressure (LP)/low
temperature (LT) applications or very complex in high pressure/high
temperature (HP/HT) applications.
Because of this design complexity in high-end tools, a retrievable
packer offering performance levels similar to those of a permanent
packer will invariably cost more.
However, the ease of removing the packer from the wellbore as well as
features, such as re-settability and being able to reuse the packer
often, may outweigh the added cost.
More versatile
models of the
compression
packer with bypass
have an additional
set of hold-down
slips, or an anchor
system above the
packing-element
system
Setting and
releasing procedure
same.
However, the
addition of the holddown slip helps to
keep the packoff
force and bypass
valve locked in
Compression Packer
place when
with Fluid Bypass
pressure below the
Retrievable Tension
Compression set packer
Retrievable Tension
Compression set packer
Retrievable Tension
Compression set packer
Retrievable Tension
Compression set packer
Seal-bore Packers
Seal bore packers are of two types: 1) Permanent and 2) Retrievable
Permanent (LHS) & retrievable
(RHS) sealbore packers are
designed to be set on electric
W/L or hydraulically on the tubing
string.
W/L setting affords speed and
accuracy.
However the one-trip hydraulicset versions offer the advantage
of single-trip installations and
allow the packer to be set with
the wellhead flanged up.
Seal-bore Packers
Seal bore packers are of two types: 1) Permanent and 2)
Retrievable
Sealbore packers
have a honed and
polished internal
sealbore.
A tubing seal
assembly with
elastomeric packing
forms the seal
between the
production tubing and
the packer bore.
Well isolation is
accomplished by the
fit of the elastomeric
seals in the polished
Permanent Seal Bore packers
packer bore.
Seal-bore Packers
Seal bore packers are of two types: 1) Permanent and 2)
Retrievable
To accommodate longer
seal lengths, a sealbore
extension may be
added to the packer.
If one-trip hydraulic-set
sealbore packer is
being used, then
production tubing,
tubing seal assembly,
and packer are made
up together and run as
a unit.
Seal-bore Packers
Seal bore packers are of two types: 1) Permanent and 2)
Retrievable
If the packer is RIH on
electric wireline or set
on a work string, the
seal assembly is run on
the production tubing
after the packer is
installed and stabbed
into the packer bore
downhole.
Well Completion,
Workovers and Stimulation
Well Completion,
Workovers and Stimulation
Well Completion,
Workovers and Stimulation
Well Completion,
Workovers and Stimulation
Well Completion,
Workovers and Stimulation
Where
PI Productivity Index, mainly depends on viscosity of the fluid, permeability of the
formation itself, the disturbances in the vicinity of the wellbore and the thickness of
the reservoir
The Actual Productivity Index (PI) is normally compared with the theoretical
Productivity Index (PIth) of a vertical well at the level of producing formation that
would have been drilled under ideal condition.
Where
numerical coefficient depending upon, among other parameters on the
units that are used.
h reservoir thickness
k reservoir permeability
- viscosity of the fluid in the reservoir,
R - Well drainage radius
rw - wellbore radius
141.2qB
s
kh
Where,
ps= pressure drop across skin, psi
B = formation volume factor, reservoir bbl/stb
= viscosity, cp
s = skin factor, dimensionless
k = permeability, md
h = height, ft
The value of the skin factors can vary from about 5 for a
hydraulically fractured well to for a completely plugged well.
However it is prudent to understand that the concept of skin effect is
that the numerical value of the skin s does not directly show the
degree of damage.
Flow Efficiency (or Condition Ratio) describes the wells actual flow
p p with
p
capacity as a fraction of its
capacity
no damage.
J
FE
actual
J ideal
wf
p p wf
Particles < 7 o
throats, will pass
the formation & a
easily back produ
Particles >
of pore
throats, form
external filter
cake & are
easily back
produced.
Tubing String
Proper selection, design, and installation of the tubing string is a critical
part of completions program & Wokover.
The tubing must be sized so that production is carried out efficiently.
It has to be designed against failure from tensile forces, internal and
external pressures. and corrosive actions of the fluids.
It need to be installed in pressure tight and undamaged condition.
A number of grades of steel and types are tubing connections have been
developed to meet demands dictated of greater depth, pressure and
pressure and medium.
API has developed specifications that met the major needs of the oil and
gas industry. These API specifications and bulletins provide standard
dimensions, strength an performance properties and required gauging
practice to ensure complete interchangeability