Escolar Documentos
Profissional Documentos
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ASET
TYPES OF AUTOMATION
Building automation
Office automation
Scientific automation
Light automation
Industrial automation
PLANT
FIELD
INSTRUME
NT
CONTROL SYSTEM
HARDWARE
CONTROL
SOFTWARE
CONTROL
WHAT IS PLC?
ASET
PHASE 1
Read Inputs
Scan
PHASE 2
Program
Execution
PHASE 3
Diagnostics/
Comm
PHASE 4
Output
Scan
WORKING
ASET
MAJOR COMPONENTS OF A
COMMON PLC
ASET
POWER
SUPPLY
From
SENSORS
Pushbuttons,
contacts,
limit switches,
etc.
I M
N O
P D
U U
T L
E
O M
PROCESSOR
U
T
P
U
T
O
D
U
L
E
To
OUTPUT
Solenoids,
contactors,
alarms
etc.
PROGRAMMING
DEVICE
MAJOR COMPONENTS OF A
COMMON PLC
ASET
1. INPUT MODULES accepts and converts signals from sensors into a logic
signal. Ex. : Switches, Pushbuttons.
2. OUTPUT MODULES that convert control instructions a signal that can be used
by actuators. Ex. : lamps, alarm.
3. CENTRAL PROCESSING UNIT(CPU)
It is the brain of PLC and governs the activities of the entire PLC systems
The CPU performs the SCAN CYCLE for PLC.
The CPU consists of following blocks : Arithmetic Logic Unit (ALU), Internal
memory of CPU, Internal timers, counters and Flags .
Timer is basically used add some delay in the programming circuit by
adding a particular time to each circuit.
Types of timers : - ON delay timer, OFF delay timer and Retentive
Timers.
Counter works on the method of counting the number of pulse.
Types of Counters: UP counter, DOWN counter
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MAJOR COMPONENTS OF A
COMMON PLC
ASET
ASET
ADVANTAGES
Increased Reliability, flexibility and accuracy.
Easier to troubleshoot.
Remote control capability.
Communication Capability.
Handles much more complicated systems.
DISADVANTAGES
Initial Costs Are High
There's Too Much Work Required In Connecting Wires
Unemployment Rate Increases
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11
ASET
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PLC PROGRAMMING
ASET
NORMALLY OPEN
(CONTACT)
RAIL
RAIL
NORMALLY CLOSED
(CONTACT)
COILS
ASET
DOWNLOAD
COMPUTER
UPLOAD
PLC
DATA TRANSMISSION-SERIAL
SYSTEM(PORT)
PLC(PORT)
RS 232
DF port
Baud Rate- 9.6 Kbps to 19.2 Kbps
Driver softwares- RS Linx Classic, RS 232 & DF Drivers
Programming software- RS Logix 500
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ASET
BASIC SYMBOLS:
Input symbols:
ASET
XICXIO-
OTLOUL16
PROGRAMMING BASICS
ASET
DATA FILES:
Micrologix 1000 contain the status
information associated with the external
I/O and all other instructions we use in
our main and subroutine ladder program
files.
These files are organized by the type of
data they contain. Data file types are:
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PLC TIMER/COUNTER
FUNCTION
ASET
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MATH INSTRUCTIONS
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ASET
SCADA
ASET
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WHY SCADA?
ASET
Saves energy
Reliable
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TAGS
ASET
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FEATURES OF SCADA
ASET
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1. DYNAMIC PROCESS
GRAPHICS
ASET
Using this feature, one can develop graphics which can resemble the
plant. The graphics can include reactors, valves, pumps, agitators,
conveyors as well as other equipment and machinery used in the plant.
The status of the equipment running/stopped can be shown using
different colors/animation.
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2. REAL-TIME &
HISTORICAL TRENDS
ASET
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3. ALARMS
ASET
Every
plant
needs
proper
monitoring and control of the
process parameters
Alarms represent warnings of
process conditions that could cause
problems, and require an operator
response
Generally alarms are implemented
by using the lamps or hooters in
field but in SCADA it can be
represented using animation.
In many SCADA software, four
type of alarm limits are used ie HI,
HIHI, LOW, LOW LOW .
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4. RECIPE MANAGEMENT
ASET
5. SECURITY
ASET
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6. DEVICE CONNECTIVITY
ASET
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7. DATABASE CONNECTIVITY
ASET
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8. SCRIPTS
ASET
Script is a way of
writing
logic
in
SCADA
software.
Every
SCADA
software has its own
instructions and way
of writing program.
Using scripts, one
can develop complex
applications.
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WONDERWARE INTOUCH
ASET
INTOUCH
APPLICATION
MANAGER
WINDOWMAKER
WINDOWVIEWER
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