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COMPRESSOR

DRY GAS SEAL TRAINING

Dry Gas Seals


1. Dry gas seals are becoming the most popular shaft seals for centrifugal
gas compressors as they do not require a supply of oil either as a lubricant
or sealing medium. In fact if oil from the shaft bearings is allowed to enter
the seal it is likely to cause seal failure.
2. A buffer gas is used instead of oil as the sealing and lubricating
medium.
3. In most cases the buffer gas is process gas tapped from the compressor
discharge and then filtered before being fed to the seal chambers.
4. A dry gas seal is in the form of a self-contained cartridge which must
be installed as a complete unit. A special plate is supplied fitted to the
cartridge to keep the seal components together while the cartridge is not
installed. This plate must be used when removing or fitting a cartridge and
each cartridge has its own plate which must be stored safely while the seal
is in use in the compressor.

Types of dry gas seals


Seal design depends primarily on:
The compressor speed
Contained gas composition
Operating pressure
Process requirements
Safety requirements.

The single seal is used mainly on inert or non-hazardous, low pressure gases,
where a small leakage to atmosphere is acceptable.
The tandem seal can be considered a single seal with containment or 'safety'
seal. The first seal, or inboard seal, handles the full process pressure and the
second, or outboard seal, which is vented to flare, will contain any leakage
from the first seal.
The double seal is used where the leakage to the atmosphere cannot be
tolerated, the gas is dirty, unstable or there is a danger of negative pressure. An
inert gas is injected between the opposing seal faces, at a pressure higher tan
the process pressure, thereby creating a small amount of leakage to flow
across the seal faces into the process and the bearing cavity.
Triple seals are primarily used for high pressure applications. A triple seal
usually has two 'active' seals and one safety seal. The breakdown of pressure
occurs across two seal stages, while the third seal acts as a safety seal.

EXAMPLE :
The John Crane Type 28 Dry Gas Seal
This type of dry gas is a face type seal which uses dry, clean filtered gas to seal and
lubricate the faces. For simplification the single type is shown in the half section in Figure
28.

Figure 28. Type 28 Single Dry Gas Seal.

1. The seal comprises an 'O'-ring sealed spring-loaded carbon primary ring


in a stationary stainless steel container. This primary ring is springloaded against a tungsten carbide mating ring which is fixed on and
sealed to the rotating compressor shaft.
2.

The ability of a dry gas seal to contain gas without the use of seal oil
relies entirely on the design of the tungsten carbide mating ring and its
interaction with the carbon primary ring when gas is present between
the two sealing faces. Both these sealing surfaces are lapped to a high
degree of flatness.

3.

The rotating tungsten carbide ring has a series of spiral grooves etched
into its running face as shown in Figure 29. (See next page).

Figure 29. The Running Face of the Tungsten Carbide Ring

1. The grooves are only micro-inches deep and are invisible to the naked eye.
The pattern of the lapped contact area can, however, be seen as a grey matt
finished surface in contrast to the spiral grooves as shown above.
2. The principle of operation of the spiral groove gas seal is shown in Figure
30 below.

Figure 30. The Gas Sealing Action Created by the Rotating Mating Seal Ring.

HOW IT WORK :
1. When the compressor is not rotating, the soft flat carbon ring is pressed
against face of the mating ring by the springs, to form a leak-proof seal.
2. Separation of the faces occurs at about 100 rpm. when the gas pressure
has increased sufficiently to overcome the pressure of the springs.
3.

The rotating action of the mating ring causes the spiral grooves to pick up
gas which is forced inwards in the direction of the centre of the shaft.
This 'pumping' action forces gas between the two flat sealing surfaces.

4. In this way a film of gas is formed between the surfaces which acts as a
lubricant and a sealing medium, just like the oil in a liquid seal.
5.

The gap between the sealing faces is established when the closing force
of the springs is equal to the opening force generated by the gas. This gap
is in the order of 0.0025 to 0.005 mm. (0.0001 to 0.0002 in.).