Escolar Documentos
Profissional Documentos
Cultura Documentos
Presented by
General
Work out list of spares and consumables that shall or may be required. This list to be as exhaustive as possible.
Consult BHEL / contractor well before.
Schedule as many activities in parallel as possible. Special task group may be made to give emphasis to longest cycle activity.
Within the organization, create and develop specialists for main products. They should not only assist in overhauls or
operational emergencies,but also work for improvements in O & M areas of the product.
CRITERIA FOR OVERHAULS
Initial Inspection: Dictated by stator end winding and stator slot support systems. Synthetic and insulating material tend
to flow(creep) under pressure and temperature during initial period. Deficiencies of manuf. assembly or design can be corrected.
Start up stresses:
Effects of expansion, friction on winding and insulation due to thermal & centrifugal force cycles.
Special vibratory forces arising when passing through natural frequencies of components.
Material fatigue, especially of rotating parts resulting from centrifugal force cycles.
Normal recommendations for inspection intervals apply to normal operation without any major disturbances.
OVERHAULS
VDEW RECOMMENDATIONS
OVERHAULS - 3
CHANGE
OVERHAULS - 4
INSPECTION IN 2 YRS.
MEDIUM INSPECTION IN 5 YRS.
MAJOR INSPECTION IN 10 YRS.
EQUIV.
C
12
100 STARTS/YR
90 300 ST/YR
10
80
70
OPER.
HRS. 60
50
Tequiv
3 40
10 Hr 30
6
4
2 2
10
4
2
10
10
6
TIME (YEARS)
6
4
20
10ST/YR
12
FIRST MAJOR
INSPECTION 10
FIRST INSPECTION
20
30
40
50
60
(10
act )
Jump
to first
page
A. C.
ARON
70
OVERHAULS
BEFORE OVERHAUL
DURING OVERHAUL
INITIAL AND MAJOR
DURING OVERHAUL - 2
INITIAL AND MAJOR
DURING OVERHAUL - 3
INITIAL AND MAJOR
DURING OVERHAUL - 4
INITIAL AND MAJOR
DURING OVERHAUL - 5
INITIAL AND MAJOR
Practices
REPLIES TO QUERRIES BY BHEL IN 1985
Practices - 2
REPLIES TO QUERRIES BY BHEL IN 1985
Usual activities:
Stator wedges tightness
Stator core tightness, core flux test
Hydraulic tests on stator wdg.,coolers
Purge tests on rotor and gastightness
IR on stator,rotor,bearing insulation
Gas tightness test on complete m/c
OCC & SCC after resynchronization
Jump to first page
Practices-Frequency of Maintenance
REPLIES TO QUERRIES BY BHEL IN 1985
00
07
12
14
15
18
22
30
32
41
44
50
60
61
64
66
72
74
IP box up
Generator rotor threaded in.
HP box up
Generator re-assembly work,
C & I calibration completed.
Oil flushing started.
Oil flushing completed.
Barring gear operation.
Steam rolling started.
Synchronization
Jump to first page
00
08
11
12
18
31
45
54
Set tripped.
Stoppage of barring gear.
Generator rotor threaded out.
Dismantling of LP.
Purge test on generator rotor.
LP Boxed up.
Generator rotor threaded in.
Generator assembly completed.
Jump to first page
67
Oil flushing started.
70
Oil flushing completed.
** Barring gear operation started.**
79
Set steam rolled.
80
Synchronized
83
Achieves full load smoothly.
GOOD BYE !
TO ALL OF U
AFSHA CLASS 5