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CHAPTER 9

Inventory Costing
and
Capacity Analysis

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Learning Objective 1
Identify what
distinguishes variable
costing from absorption
costing
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Recall:
Manufacturing costs
Inventoriable costs
Product costs
Inventory costing?
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Inventory-Costing Methods

The difference between variable costing


and absorption costing is based on the
treatment of fixed manufacturing costs.

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Costing Comparison
Variable costing is a method of inventory

costing in which only variable manufacturing


costs (direct and indirect) are included as
inventoriable costs
Absorption costing is a method of inventory
costing in which all variable manufacturing
costs and all fixed manufacturing costs are
included as inventoriable costs
Absorption costing is the method required for
GAAP for external financial reporting.
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Assumptions
Standard costing
Cost driver for variable MFG costs: units

produced; for variable MKT costs is units sold


No price variance, efficiency variance and
spending variance
Budgeted production: 8,000 units
Production volume variance: written off

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Data for Stassen Company for


2009

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Inventoriable costs per unit


under the two methods
Variable C. Absorption

C.
Variable MFG cost/unit
Direct MTLs
Direct MFG labor
MFG OH

$ 110
40
50 200

200
Fixed MFG cost/unit
135
Total inventoriable cost/unit
$335
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--$200

$110
40
50

Learning Objective 2
Compute income under absorption
costing and variable costing, and
explain the difference in income

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Comparing Income
Statements

A variable costing income statement classifies

cost based on behavior. An absorption costing


income statement classifies cost based on
character (manufacturing, selling,
administrative).
Absorption-costing income statements need
not differentiate between variable and fixed
costs.

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Data for Stassen Company for


2009

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Comparing Income Statements For


one year

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Differences in Income
Operating Income will differ between

Absorption and Variable Costing


The amount of the difference represents the
amount of Fixed Product Costs capitalized as
Inventory under Absorption costing, and
expensed as a period costs under Variable
Costing

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Comparing Income Statements For


one year
Variable C.

C.
Variable MFG costs
Inventoriable
($200/unit)
Fixed MFG costs
Inventoriable
($1,080,000/year)

Absorption

Inventoriable

Deducted as
an expense

The difference between variable and absorption


costing is how fixed MFG costs are accounted for.
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Comparing Income Statements For


one year
If inventoriable levels change, operating

income will differ between the two methods.

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Explaining differences in
operating income

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Summary
2009

2011
1. Absorption C. OI
$2,490,000
2.Variable C. OI
2,152,500
3. Difference:
337,500
4. Difference as a %
13.6%
of absorption OI

2010

$1,500,00 $1,335,000
1,230,000 1,537,500
270,000 (202,500)
18.0% (15.2%)

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Summary
If inventory increases during an accounting

period, less operating income will be reported


under variable costing than absorption costing.
If inventory decreases during an accounting
period, more operating income will be reported
under variable costing than absorption costing.
The difference is due solely to (a) moving fixed
MFG costs into inventories as inventories
increase and (b) moving fixed MFG costs out of
inventories as inventories decrease.

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Explain the differences in operating


income

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Performance Issues and Absorption


Costing
Managers may seek to manipulate income

by producing too many units


Production beyond demand will increase the
amount of inventory on hand
This will result in more fixed costs being
capitalized as inventory
That will leave a smaller amount of fixed
costs to be expensed during the period
Profit increases, and potentially so does a
mangers bonus
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2009 Pearson Prentice Hall. All rights reserved.

Learning Objective 3
Understand how absorption
costing can provide undesirable
incentives for managers to
build up inventory.
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Income Effects of Inventory


Buildup

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Inventories and Costing


Methods
One way to prevent the unnecessary buildup

of inventory for bonus purposes is to base


managers bonuses on profit calculated using
Variable Costing
Drawback: complicated system of producing
two inventory figures one for external
reporting and the other for bonus calculations

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Other Manipulation Schemes


Beyond Simple Overproduction
Deciding to manufacture products that absorb

the highest amount of fixed costs, regardless


of demand (cherry-picking)
Accepting an order to increase production,
even though another plant in the same firm is
better suited to handle that order
Deferring maintenance

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Proposals for revising performance


evaluation
Careful budgeting and inventory planning
Incorporate an internal carrying charge for

inventory
Change (lengthen) the period used to
evaluate performance
Include nonfinancial as well as financial
variables in the measures to evaluate
performance

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Learning Objective 4
Differentiate throughput
costing from variable costing
and absorption costing.

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Throughput Costing
Throughput costing or super-variable

costing is an inventory valuation method in


which only direct material costs are included
in inventoriable costs. All other costs are
period costs and expensed in the period
incurred.
Throughput contribution is defined as
revenues minus direct material cost of goods
sold.

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Throughput Costing
Illustrated

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Comparison of Inventory
Costing Methods
Actual
Actual Costing
Costing

Variable
Variable
Costing
Costing

Absorption
Absorption
Costing
Costing

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Throughput
Throughput
Costing
Costing

Comparison of Inventory
Costing Methods
Normal
Normal Costing
Costing

Variable
Variable
Costing
Costing

Absorption
Absorption
Costing
Costing

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Throughput
Throughput
Costing
Costing

Comparison of Inventory
Costing Methods
Standard
Standard Costing
Costing

Variable
Variable
Costing
Costing

Absorption
Absorption
Costing
Costing

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Throughput
Throughput
Costing
Costing

Costing Systems Compared

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Learning Objective 5
Describe the various capacity
concepts that can be used in
absorption costing

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Alternative DenominatorLevel
Concepts
Theoretical capacity
Practical capacity
Normal capacity
Master-budget capacity
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Alternative Denominator-Level
Concepts
Theoretical capacity is the level of capacity

based on producing at full efficiency all the


time. This measure of capacity does not allow
for plant maintenance, shutdowns,
interruptions, or any other factors. Theoretical
capacity may be achieved for short periods of
time, but it cannot be sustained. Theoretical
capacity represents an ideal goal of capacity
utilization.

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Alternative Denominator-Level
Concepts

Practical capacity is the level of capacity that

reduces theoretical capacity by considering


unavoidable operating interruptionsscheduled
maintenance or holidays, for example.
Normal capacity is the level of capacity
utilization that satisfies average customer
demand over a period of timeoften two to three
years.
Master-budget capacity utilization is the
level of capacity that managers expect for the
current time period, frequently one year.
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Alternative Denominator-Level
Concepts
Theoretical and practical capacity measure

capacity in terms of what a plant can supply.


Normal capacity and master-budget utilization
measure capacity in terms of demand.
The capacity level chosen will affect the
budgeted fixed overhead cost rate. As a lower
capacity level is chosen, the fixed cost per
unit increases.

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Effect on budgeted fixed mfg.


cost rate

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Effect on budgeted fixed mfg.


cost rate

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Learning Objective 6
Explain the key factors in choosing a
capacity level to compute the
budgeted fixed overhead cost rate

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Choosing a Capacity Level


For external reporting purposes, the choice of

capacity measure will affect the magnitude of


the production-volume variance. How this
variance is disposed of at the end of the year
will impact the companys operating income.

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2009 Pearson Prentice Hall. All rights reserved.

Choosing a Capacity Level


What factors are considered
in choosing a capacity level?
Product
costing
Financial
statements

Pricing
decision

Performance
evaluation

Regulatory
requirements

Difficulties in
forecasting
capacity level

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Choosing a Capacity Level


Theoretical capacity is rarely used to calculate

budgeted fixed manufacturing cost per unit


because it is significantly different from the
real capacity available to a company.
Practical capacity is frequently used to
calculate budgeted fixed manufacturing cost
per unit. This approach sets the cost of
capacity at the cost of supplying the capacity
regardless of demand.

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Choosing a Capacity Level


Practical capacity, then, highlights the cost of

capacity acquired but not used and may serve


to direct managers attention toward more
effective capacity management.
In performance evaluation managers must
guard against using a long-run measure such
as normal capacity usage for a short-run
purpose such as annual bonuses. Masterbudget utilization would be more effective in
this situation.
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Choosing a Capacity Level


For tax reporting in the United States the IRS

requires the use of practical capacity to


calculate budgeted fixed overhead cost per
unit.

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Learning Objective 7
Describe how attempts to
recover fixed costs of capacity
may lead to price increases
and lower demand.
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Pricing decisions and


downward demand spiral
The downward demand spiral is the

continuing reduction in demand that occurs


when competitor prices are not met. As
demand drops, and when normal capacity and
master budget capacity is used, unit costs
become increasingly higher resulting in an
increased reluctance to meet competitors
prices.

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Downward demand spiral


and its effect on cost

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Pricing decisions and


downward demand spiral
As the company increases prices to cover

fixed costs, demand drops due to the higher


price, resulting in another price increase to
cover still higher per-unit costs.

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