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DESIGN OF
INSULATION SYSTEM FOR
AIR COOLED TURBO
GENERATOR
BY : P.VINAY KUMAR
preface
• Power is the basic necessity for
economic development of a country.
• production of electrical energy its
per capital consumption deemed as
an index of standard of living.
• An AC generator works on the
principle of ‘Electro Magnetic
Induction’.
• Turbo generators are machines
which can generate high voltages
and capable of delivering KA of
currents
• the designer should be cautious in
designing the winding insulation.
• insulation design plays a major role
on the life of the Turbo Generator
Introduction
• 1.PREPARATION OF STATOR
LAMINATIONS
• a RECEPTION OF SILICON STEEL ROLLS
b SHEARING
•c BLANKING AND NOTCHING:
• i) Compound notching
• ii) Individual notching
• D. DEBURRING OPERATION
• E. VARNISHING: sheets are dried at a
temperature of around 260 – 350 oC
)
STATOR CORE ASSEMBLY
• A. TRAIL PACKET ASSEMBLY
• B. NORMAL CORE ASSEMBLY
• 1) Stepped packed assembly
• 2) normal packet assembly
• a) In process pressings:
• b) Fitting of clamping bolts:
STATOR WINDING INSULATION
SYSTEM FEATURES
• Strand Insulation
• Turn Insulation
• Ground wall Insulation
• CLASSIFICATION OF
INSULATING MATERIAL:
Picture of above shit
Stator Winding
• The most prime part of a winding is
insulation
Photographs of end windings and slots of random wound stator (Courtesy TECO Westing house
MANUFACTURE OF STATOR
COILS:
• INTRODUCTION TO VACUUM
PRESSURE IMPREGNATION
SYSTEM (VPI )
• Drawback of earlier VPI SYSTEM
Vacuum Pressure Impregnation
of resin poor insulated jobs
• 1. Preheating
• 2. Lifting and shifting
• 3. Vacuum cycle
• 4. Vacuum drop test
• 5. Heating the resin
• 6. Resin admission.
• 7. Resin settling
• 8. Pressure cycle
• 9. Aeration
• 10. Post curing cycle
• 11. Cleaning