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ANALYSIS
BAR MILL
Patratu
By Abhishek
Singh
TALK FROM
Introduction to PDA.
System Overview.
Hardware and software configuration.
How does it work.
Basic tools.
Fault analysis.
General maintenance.
Advantages.
Introduction to PDA
System Overview
ibaPDA v6
ibaPDAaclassicamongdataacquisitionsystemshasevolved.
TheibaPDAoffersavarietyofnewandvaluablefunctions.
Bothmaintenanceandproductiondepartmentwilltakeadvantageofanoptimizeddata
acquisitionaccordingtotheirneeds.
Client-Server Architecture
ibaPDAsoftwarewillcomeswithoneserverandtwoclientsindefault.
Thetasksforconfiguration,dataacquisition,recording,andtrendingoflivedataare
distributedovermultipleprocessesinaclient-serverarchitecture.
Theserveracquiresandstoresdatawhileclientsdisplaythemeasureddata.
Wecouldincreasethenumberofclientbyusinganextraclientlicenseoramulti-client
license.
Multipleclientscanaccessoneserver.Thus,anymeasureddatafrom a server may be
displayed on different client machines simultaneously.
System Overview
Scalable Sampling Timebase
Forusualmeasuringthesamplingtimebasemaybesetbetween1and1000ms.
OPC-Client Interface
ibaPDA-V6canconnecttoanOPC-ServerasanOPC-Client.
Data Sources and Modules
Awiderangeofdifferentdatasourcesandinterfacescanbeusedfordata
acquisitionsuchasibaFob,Profibus,TCP/IP,OPCandReflectiveMemory.
Virtual Signals + Expression Editor
VirtualsignalscanbecreatedusingarithmeticandBooleanoperationsviathe
expressioneditor.Thesesignalscanbetreatedlikerawdatasignals,i.e.theycan
berecordedtothedatafile,whilstalsobeingusedasatriggermechanism.
System Overview
Iba Hardwares
ibaPADU:-TheAnalogandDigitalsignalstobemeasuredcoulddirectly
connectedtoibaPADUandtransferthosesignaltoPDAsystemthrough
FiberopticcableusingaFiberopticcardknownasibaFOBcards.
Accordingtothenumberofsignalstobemeasured,differentPADUsare
available.ibaPADU-8foreightanaloganddigitalsignalslikewise,
ibaPADU-16andibaPADU-32areavailable.
cards :- Thesecardsareusedtoreceiveandsendsignals.PCIandPCI
expresscardsforconnectingibafielddevicesandsystemcouplings.
TransparencyinAutomation
SystemOverview&VerticalSystemIntegration
Primary
Primary
data
data
Display
ibaCapture-CAM
ibaQPanel
ibaAnalyzer
Clients
PDA
PDA // QDR
QDR
PDA/QDR
(Servers&Clients)
Reports
*.dat
*.csv
Simatic S7-400
ibaLogic
ibaLogic
D.MON/MCM
D.MON/MCM
Savingthe
measuringdata
onharddiskin
*.datfilesand
triggeringthe
postprocessing
command
Readingthedatafiles*.dat
fromtheharddiskand
furtherprocessingin
accordancewiththe
analysis(*.pdo)
ODBC
Database
Extraction&
Reading*
SQL
database
*Licenserequired
Simatic 300
Simatic 400
DP-Interface on CPU or CP
I/O
Modules
ibaPDA
ibaLogic
PROFIBUS DP
8*(32 A + 32 D) = 256 A +
256 D
Display
ibaCapture-CAM
ibaQPanel
ibaAnalyzer
Clients
PDA
PDA // QDR
QDR
PDA/QDR
(Servers&Clients)
Reports
*.dat
*.csv
Simatic S7-400
ibaLogic
ibaLogic
D.MON/MCM
D.MON/MCM
Savingthe
measuringdata
onharddiskin
*.datfilesand
triggeringthe
postprocessing
command
Readingthedatafiles*.dat
fromtheharddiskand
furtherprocessingin
accordancewiththe
analysis(*.pdo)
SQL
database
*Licenserequired
Basic tools.
Fault analysis.
FaultanalysisisthemostimportantpartofPda,whichmakesyoua
stepaheadwhenfaultoccursinprocessspeciallywhenitis
repetitive.
General maintenance.
Advantages