Predictive Maintenance:

Condition monitoring

Tools and Systems

for asset management
September 19, 2007

Todays paradigm

Condition Monitoring:

In house maintenance staf

Qualified personal who know the equipment
Regularly scheduled maintenance
Often reactive
React to break down events
15-12-21 SKF
Slide 2 [Code]
SKF [Organization]

Future paradigm
Condition Monitoring:
Use of technology to measure
Heat
Vibration
Sound
Electrical output
Other . . . if you can measure it, you can monitor it

Operate equipment with known status or condition

Predict impending failures
Comparing baseline data to measurements that fall
out of tolerance
Eliminate break down events
15-12-21 SKF
Slide 3 [Code]
SKF [Organization]

And in many industries

The future paradigm is now . . .

15-12-21 SKF
Slide 4 [Code]
SKF [Organization]

Technology is in use today . . .

Power generation
High speed rail lines
Steel mills
Tunnel and surface mining
Warehousing and distribution
Truck transportation
Paper mills
Printing
Agriculture, food processing
. . . others
Critical components and balance of plant
15-12-21 SKF
Slide 5 [Code]
SKF [Organization]

Equipment and services

Use of technology to measure

Heat
Vibration
Sound
Electrical output of any kind
Others
Manual and automated
Service support
Equipment selection & implementation
Equipment operation
Maintenance and repair service
15-12-21 SKF
Slide 6 [Code]
SKF [Organization]

Equipment and service categories

Manual
Hand held
Semi automated
Combination
Fully automated
Mounted sensors
Computer based - monitor via hard wire and
remote
monitoring via phone or internet
Service support
Dispatched after witness of impending failure
15-12-21 SKF
Slide 7 [Code]
SKF [Organization]

Available products and services

Manual - hand held

Semi automated
Combination hand held + computer data
collection
Software suite analyst, inspector, observer
Fully automated
Mounted sensors and data collection equipment
Computer monitor via hard wire and remote
monitoring via phone and internet
Service support
Dispatched after witness of impending failure
15-12-21 SKF
Slide 8 [Code]
SKF [Organization]

Periodic condition monitoring

Portable
systems
Data
collectors/analyz
ers
Inspection
systems

Condition
monitoring
software

Monitoring suite
software
Decision support

15-12-21 SKF
Slide 9 [Code]
SKF [Organization]

Periodic condition monitoring

Data
collectors/analyzers
collect, store and trend vibration
and process data to facilitate
detection, analysis and
correction of machine problems.

Inspection systems
automate the machine
inspection process and enable
collection, storage and review of
machine condition and plant
process data.

15-12-21 SKF
Slide 10 [Code]
SKF [Organization]

On-line systems for continuous

monitoring
On-line systems
On-line monitoring
systems
On-line protection
systems

Condition monitoring
software
Monitoring analysis
software suite
Decision support

15-12-21 SKF
Slide 11 [Code]
SKF [Organization]

On-line systems

On-line systems use

permanently installed sensors to
collect vibration and process
data, 24/7, and alert personnel to
important changes in machine
condition.

Protection system

is a
digital, modular, scalable
hardware and software solution
that provides integrated
machinery protection, condition
and performance monitoring
from a single source.

15-12-21 SKF
Slide 12 [Code]
SKF [Organization]

Asset management software

Monitoring suite
software provides
users with trending,
detailed analysis and
reporting and enables
plant-wide sharing of
information.

15-12-21 SKF
Slide 13 [Code]
SKF [Organization]

Decision support
Decision support replaces labor-intensive data
analysis with an automated process that identifies the
probability of specific faults and prescribes
appropriate action.
Accurate, consistent, reliable decision making
Captures and preserves knowledge
Compatible with other software and systems

15-12-21 SKF
Slide 14 [Code]
SKF [Organization]

Web enabled

Web-enabled asset
management knowledge
portal. A virtual support
network for expert
services, 24/7.
Articles
Technical handbooks
Interactive services
Industrial product guides
Best practices
Benchmarking information
E-learning

15-12-21 SKF
Slide 15 [Code]
SKF [Organization]

On-line training

Self-paced learning
Tutor supported
Certification
available
Convenient and
economical basic skills
training

15-12-21 SKF
Slide 16 [Code]
SKF [Organization]

Implementation

Hand held
Semi automated
Fully automated

15-12-21 SKF
Slide 17 [Code]
SKF [Organization]

Implementation

RTP
Press unit
Angle bars
Folder
Other
Critical components
Balance of plant

15-12-21 SKF
Slide 18 [Code]
SKF [Organization]

Benefits . . .

No surprise break downs

Increased up time
Reduced need for back up equipment
Minimize maintenance resource
Possible outsource when needed
Minimize on hand parts supply
Enjoy the ROI benefits

15-12-21 SKF
Slide 19 [Code]
SKF [Organization]

Recommendations . . .

Understand your process

Understand the complete list of available tools
Work with experienced personnel
Implement only what is practical
Enjoy the ROI benefits

15-12-21 SKF
Slide 20 [Code]
SKF [Organization]

For more information

Contact

p: 630-833-7366
15-12-21 SKF
Slide 21 [Code]
SKF [Organization]

Predictive Maintenance:
Condition monitoring

Tools and Systems

for asset management
September 19, 2007

15-12-21 SKF
Slide 22 [Code]
SKF [Organization]