A

PRESENTATION ON
DSCL SUGAR MILL LONI

Presented By :
DEEPAK TRIPATHI
B.TECH(E.C.)4TH YEAR

Date 03/09/2013
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Contents
DSCL
ABOUT
ABOUT DSCL
CONSUMPTION IN DSCL
POWER
POWER CONSUMPTION IN DSCL
POWER PLANT
THERMAL
THERMAL POWER PLANT
PRECIPITATOR(ESP)
ELECTROSTATIC
ELECTROSTATIC PRECIPITATOR(ESP)
IN THERMAL POWER PLANT
EQUIPMENTS
EQUIPMENTS IN THERMAL POWER PLANT
ELECTRICAL STATION(CES)
CENTRAL
CENTRAL ELECTRICAL STATION(CES)
Treatment
Water
Water Treatment
CONCLUSION
CONCLUSION

ABOUT
ABOUTDSCL
DSCL
In 1989 THE DELHI CLOTH & GENERAL MILLS Ltd. Was set up in Delhi under
dynamic leadership of late L.SHRIRAM . Number of wide range of products like
textiles, sugar, vanaspati, fertilizer, industrial chemicals ,rayon tyre cords,
fabrics, electronics, calculations computer and engineering products are being
manufactured by its diff units established in all over India

In 1990 DCM Ltd. was reconstructed in to eight industries

At KOTA: SHRIRAM FERTILIZERS AND CHEMICALS

SHRIRAM CEMENT WORKS

SHRIRAM POLYTECH
DSCL BUILDING PRODUCT
At TONK: DCM SILK MILL
SWATANTRA BHARAT MILLS
At BHARUNCH (Gujarat): SHRIRAM ALKALIES & CHEMICALS
At shajahanpur (U.P.) : SUGAR PLANT
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POWER
POWERCONSUMPTION
CONSUMPTIONIN
INDSCL
DSCL

POWER
PLANT
POWER PLANT

Electrical energy plays a vital role in indusries

among in production method. The application
include motor, drives process of heating , lightning,
etc.

Keeping this in view most of industries have

switched over to their own generating plants within
their premises .
This thermal power plant consists of 5 units:
35 MW+ 30 MW+ 10 MW +10.3 MW+40MW
= 125.3 MW
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ELECTROSTATIC
ELECTROSTATIC
PRECIPITATOR(ESP)
PRECIPITATOR(ESP)
USED TO REDUCE

POLLUTION
REMOVES SOLID
PARTICLES FROM
EMITTED GAS
UTILIZE ELECTRIC
FORCE TO SEPARATE
SUSPENDED PARTICLE
FROM FLUE GAS
CONSIST OF TWO
ELECTRICAL PLATES
(ELECTRODES)
CONNECTED WITH DC
SOURCE
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ELECTRICAL
ELECTRICALEQUIPMENTS
EQUIPMENTSOF
OF
THERMAL
THERMALPOWER
POWERPLANT
PLANT

BOILER
CONDENSER
TURBINE
GENERATOR
TRANSFORMER

BOILER
BOILER
A boiler is closed vessel in

which water is converted

into steam by utilising the
heat of coal combustion.
Some fine tuning is
required in the areas of
excess air control and
unburnt carbon loss
The operation of the cinder

recovery systems provided

is not satisfactory and the
system provided need
improvements.
Feed water quality control

is an area needing
attention and this should
be CPU unit to ensure that
there should not be any
organic matter fouling .

100 TPH BOILER

In conventional bagasse fired boilers, the bagasse

is fed into the boiler directly from the mill. The
quantity of bagasse fed into the boiler is controlled
manually by opening or closing a gate in the return
bagasse carrier. This system cannot have an
automatic combustion control. In order to implement
an effective combustion control, storage bunkers
above the feeders, or a continuous circulation of a
large quantum of bagasse, say, about 50% of more
bagasse, through a merry-go-round system is
required.
An effective bunker system for the storage of
bagasse, which will store bagasse for the
requirement of about 10 to 15 minutes (but not
more than that ) for the boiler MCR,
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TURBINE
TURBINE
A steam turbine is a mechanical device that extracts

thermal energy from pressurized steam, and converts it into

mechanical energy.

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GENERATOR
GENERATOR
Generator is the main part of thermal power station or any power
plant. An electric generator converts mechanical energy into
electrical energy.

PARTS OF ALTERNATOR

STATOR BODY
STATOR WINDING
TERMINAL BUSHING
ROTATOR
BEARINGS
BRUSH GEAR
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TRANSFORMER

Transformer is a static

electromagnetic
device for changing an
a.c. voltage from one
level to another

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CENTRAL ELECTRICAL
CENTRAL ELECTRICAL
STATION(CES)
STATION(CES)

CES is just like distribution sub station

CES consists of
- switchgear room
- Condenser room
- Rectifier room

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Water Treatment

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This is one area that needs more attention. Extraction steam

at low pressures is supplied to the sugar plant for processing.
About 90% of the steam supplied to the sugar processing is
returned as condensate to the steam generator feed water
system, at a temperature of around 95 Deg.C. Generally there
could be no contamination of this condensate. Sincere and
disciplined efforts should be made to keep this condensate
free from contamination.
We are not recommending the usage of the vapour
condensate for the feed water application as the quality of this
condensate varies. Generally the pH is low, the TDS and silica
are high and there could be traces of ammonia and organic
compounds. We could use this with a lot of monitoring, but the
repercussions could be serious if the monitoring system
malfunctions or fails.
In Godavari Sugars, they take return condensate through a
CONDENSATE POLISHING UNIT where in Dalmia Chini Mills
Limited Jawaharpur they provided online conductivity meter
with auto isolation & auto drain valve if conductivity of return
condensate goes beyond 10 all return condensate goes to
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drain. This aspect of water management needs some more

CONCLUSIO
CONCLUSIO
NN
Design of thermal power plant involves a

number of complexities and detailed

engineering. A judicious approach in
tackling various problems is required on
the part of design engineers as well as the
suppliers of various equipments so as to
achieve trouble free operation of power
system

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THANK
YOU.
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